QBK020A Series Power Modules DC-DC Converters 36-55 Vdc Input 12Vdc Output 20A Output Current
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QBK020A0B1 (pdf) |
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Data Sheet March 27, 2008 QBK020A Series Power Modules DC-DC Converters 36-55 Vdc Input 12Vdc Output 20A Output Current Distributed power architectures Intermediate bus voltage applications Servers and storage applications Networking equipment Options Negative Remote On/Off logic Active load sharing Parallel Operation Baseplate option -H Auto restart after fault shutdown Compliant to RoHS EU Directive 2002/95/EC -Z versions Compliant to ROHS EU Directive 2002/95/EC with lead solder exemption non-Z versions Exceptionally High power density 173 W/in3 High efficiency 94% at 12V full load Thermal Performance 8A at 70ºC at 1m/s 200LFM Delivers up to 20A output current Low output ripple and noise Industry standard Quarter brick: mm x mm x mm in x in x in Cost efficient open frame design Single optimal regulated output Narrow input voltage range Positive Remote On/Off logic Output over current/voltage protection Over temperature protection Wide operating temperature range -40°C to 85°C ISO* 9001 certified manufacturing facilities Complies with and is licensed for Basic Insulation rating per EN60950-1 UL** 60950-1 Recognised, CSA† C22.2 No. 60950-1-03 Certified, and 0805 IEC60950, 3rd Edition Licensed CE mark meets 2006/95/EC directive§ The QBK-series dc-dc converters are a new generation of DC/DC power modules designed to support 12Vdc intermediate bus applications where multiple low voltages are generated using discrete/modular point of load POL converters. The QBK series provide up to 20A output current in an industry standard quarter brick, which makes it an ideal choice for small space, high current and 12V intermediate bus voltage applications. The converter incorporates synchronous rectification technology and innovative packaging techniques to achieve ultra high efficiency reaching 94% at 12V full load. The ultra high efficiency of this converter leads to lower power dissipation such that for most applications a heat sink is not required. The QBK series power modules are isolated dc-dc converters that operate over a narrow input voltage range of 36 to 55 Vdc and provide single optimal regulated output. The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. Built-in filtering for both input and output minimizes the need for external filtering. * ISO is a registered trademark of the International Organization of Standards ** UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. § This product is intended for integration into end-use equipment. All of the required procedures of end-use equipment should be followed. Document No DS03-077 ver. PDF Name qbus-qbk020a.pdf Data Sheet March 27, 2008 QBK020A Series Power Modules DC-DC Converters 36 55 Vdc Input 12Vdc Output 20A Output Current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect device reliability. Parameter Device Unit Input Voltage* Continuous Non- operating continuous Operating Ambient Temperature See Thermal Considerations section Storage Temperature Tstg I/O Isolation Voltage 100% factory Hi-Pot tested 1500 * Input over voltage protection will shutdown the output voltage when the input voltage exceeds threshold level. Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Operating Input Voltage Maximum Input Current VIN=0V to 60V, IO=IO, max Inrush Transient Device Unit IIN,max The output power of the module should not exceed the rated power for the module as listed in the Ordering Information table. Although the maximum TH temperature of the power modules is 110 °C - 115 °C, you can limit this temperature to a lower value for extremely high reliability. Heat Transfer via Convection Increased airflow over the module enhances the heat transfer via convection. The thermal derating figures 14-16 show the maximum output current that can be delivered by each module in the respective orientation without exceeding the maximum TH temperature versus local ambient temperature TA for air flows of 1 m/s 200 ft./min , 2 m/s 400 ft./min and 3 m/s 600 ft./min . OUTPUT CURRENT, IO A m/ s 200 ft min. m/s 400 ft min. m/ s 600 ft ./min. 15 25 35 45 55 65 75 85 95 LOCAL AMBIENT TEMPERATURE, TA °C Figure Output Current Derating for the QBK020A0B Vo = 12V in the Transverse Orientation with baseplate Airflow Direction from Vin + to Vin = 48V. LINEAGE POWER Data Sheet March 27, 2008 QBK020A Series Power Modules DC-DC Converters 36 55 Vdc Input 12Vdc Output 20A Output Current OUTPUT CURRENT, IO A m/s 200 ft./min. m/s 400 ft./min. m/s 600 ft./min. 15 25 35 45 55 65 75 85 95 LOCAL AMBIENT TEMPERATURE, TA °C Figure Output Current Derating for the QBK020A0B Vo = 12V in the Transverse Orientation with baseplate and 0.25-inch high heatsink Airflow Direction from Vin + to Vin = 48V. OUTPUT CURRENT, IO A m/s 200 ft./min. m/s 400 ft./min. m/s 600 ft./min. 15 25 35 45 55 65 75 85 95 LOCAL AMBIENT TEMPERATURE, TA °C Figure Output Current Derating for the QBK020A0B Vo = 12V in the Transverse Orientation with baseplate and 0.5-inch high heatsink Airflow Direction from Vin + to Vin = 48V. Please refer to the Application Note “Thermal Characterization Process For Open-Frame BoardMounted Power Modules” for a detailed discussion of thermal aspects including maximum device temperatures. As such, component clearance between the bottom of the power module and the mounting board is limited. Avoid placing copper areas on the outer layer directly underneath the power module. Also avoid placing via interconnects underneath the power module. For additional layout guide-lines, refer to FLTR100V10 data sheet. Through-Hole Lead-Free Soldering Information The RoHS-compliant through-hole products use the SAC Sn/Ag/Cu Pb-free solder and RoHS-compliant components. They are designed to be processed through single or dual wave soldering machines. The pins have an RoHS-compliant finish that is compatible with both Pb and Pb-free wave soldering processes. A maximum preheat rate of 3°C/s is suggested. The wave preheat process should be such that the temperature of the power module board is kept below 210°C. For Pb solder, the recommended pot temperature is 260°C, while the Pb-free solder pot is 270°C max. Not all RoHS-compliant through-hole products can be processed with paste-through-hole Pb or Pb-free reflow process. If additional information is needed, please consult with your Lineage Power representative for more details. Post Solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Lineage Power Board Mounted Power Modules Soldering and Cleaning Application Note AP01-056EPS . Layout Considerations The QBK020 power module series are low profile in order to be used in fine pitch system card architectures. LINEAGE POWER Data Sheet March 27, 2008 QBK020A Series Power Modules DC-DC Converters 36 55 Vdc Input 12Vdc Output 20A Output Current Mechanical Outline for QBK020A0B Through-hole Module Dimensions are in millimeters and inches . Tolerances x.x mm ± mm x.xx in. ± in. [unless otherwise indicated] x.xx mm ± mm x.xxx in ± in. TOP VIEW SIDE VIEW BOTTOM VIEW Ordering Information Please contact your Lineage Power Sales Representative for pricing, availability and optional features. Table Device Codes Input Voltage Output Efficiency Voltage Current Connector Type Product codes Comcodes 48V 36-55Vdc 12V Through hole QBK020A0B1 108985656 48V 36-55Vdc 12V Through hole QBK020A0B1Z CC109107876 -Z Indicates RoHS compliant modules Table Device Options Option Negative remote on/off logic Auto-restart Pin length ± 0.25mm ± in. Case ground pin offered with baseplate option only Base Plate option Active load sharing Parallel Operation RoHS Compliant Suffix 1 4 6 7 -H -P Z Note Legacy device codes may contain a option suffix to indicate 100% factory Hi-Pot tested to the isolation voltage specified in the Absolute Maximum Ratings table. The 100% Hi-Pot test is now applied to all device codes, with or without the option suffix. Existing comcodes for devices with the suffix are still valid however, no new comcodes for devices containing the suffix will be created. Asia-Pacific Headquarters Tel +65 6416 4283 World Wide Headquarters Lineage Power Corporation 3000 Skyline Drive, Mesquite, TX 75149, USA +1-800-526-7819 Outside U.S.A. +1-972-284-2626 e-mail: Europe, Middle-East and Africa Headquarters Tel +49 89 6089 286 India Headquarters Tel +91 80 28411633 Lineage Power reserves the right to make changes to the product s or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product s or information. 2008 Lineage Power Corporation, Mesquite, Texas All International Rights Reserved. Document No DS03-077 ver. PDF Name qbus-qbk020a.pdf |
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