FNW500R64-18

FNW500R64-18 Datasheet

FNW500R Series DC-DC Power Modules

Part	Datasheet
FNW500R64-18	FNW500R64-18 (pdf)

Related Parts	Information
FNW500R64-18Z	FNW500R64-18Z

PDF Datasheet Preview
Data Sheet FNW500R Series DC-DC Power Modules 36-75 Vdc Input 28Vdc Output 500W Output • RF Power Amplifier • Wireless Networks • Switching Networks Options • Output OCP/OVP auto restart • Shorter pins • Unthreaded heatsink holes • High power density 90 W/in3 • Industry standard pin-out • Low output ripple and noise • Industry standard Full brick 116.8mm x 61.0mm x 12.7mm x • Remote Sense • 2:1 input voltage range • Single tightly regulated output • Constant switching frequency • Latch after fault shutdown • Over temperature protection auto restart • Loosely regulated auxiliary output • Power good signal • Output voltage adjustment trim +10%/-40% • Wide operating case temperature range -40°C to 100°C • CE mark meets 73/23/EEC and 93/68/EEC directives§ • UL60950-1/CSA† C22.2 No. 60950-1-03 Certified CCSAUS and 0805:2001-12 EN60950-1 Licensed • ISO** 9001 and ISO 14001 certified manufacturing facilities The FNW500R series of dc-dc converters are a new generation of isolated DC/DC power modules providing up to 500W output power in an industry standard full size brick footprint, which makes it an ideal choice for high voltage and high power applications. Threaded-through holes are provided to allow easy mounting or addition of a heatsink for hightemperature applications. The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. October 1, 2015 2012 General Electric Company. All rights reserved. Data Sheet FNW500R Series DC-DC Power Modules 36-75 Vdc Input 28Vdc Output 500W Output Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Unit Input Voltage Continuous Operating Ambient Temperature Note When the operating ambient temperature is within 55C~85C, the application of the module refers to the derating curves of Figure Operating Case Temperature See Thermal Considerations section Storage Temperature I/O Isolation Voltage ,Input to case Output to case Tstg 1500 Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Operating Input Voltage Maximum Input Current VIN=36V to 75V, IO=IO, max Inrush Transient Input Reflected Ripple Current, peak-to-peak 5Hz to 20MHz, 12uH source impedance VIN=0V to 75V, IO= IOmax see Figure 10 Input Ripple Rejection 120Hz Device Unit IIN,max mAp-p CAUTION This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to being an integrated part of complex power architecture. To preserve maximum flexibility, internal fusing is not included. Always use an input line fuse, to achieve maximum safety and system protection. The safety agencies require a time-delay or fastacting fuse with a maximum rating of 30 A see Safety Considerations section . Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information. October 1, 2015 Figure Case Tc Temperature Measurement Location top view . The output power of the module should not exceed the rated power for the module as listed in the ordering Information table. Although the maximum Tc temperature of the power modules is 100°C, you can limit this temperature to a lower value for extremely high reliability. Thermal Derating The curve in Figure 15 depicts the temperature/output power derating curve for conduction cooling type applications. These applications typically will provide a low thermal impedance cooling interface that is attached to the top surface of the module and is maintained at or below the TC temperature. The internal air surrounding the module is still and is held below 72°C. The module will deliver full power when the case TC Temperature Measurement Location is maintained at or below 95°C. For temperatures above 95°C, the output current must be limited by the derating curve. For other applications, such Layout Considerations The FNW500R power module series are aluminum base board packaged style, as such component clearance between the bottom of the power module and the mounting Host board is limited. Avoid placing copper areas on the outer layer directly underneath the power module. Post Solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to GE Board Mounted Power Modules Soldering and Cleaning Application Note. October 1, 2015 2012 General Electric Company. All rights reserved. Page 10 FNW500R Series DC-DC Power Modules 36-75 Vdc Input 28Vdc Output 500W Output Mechanical Outline for Through-Hole Module Dimensions are in millimeters and [inches]. Tolerances x.x mm  mm [x.xx in.  in.] Unless otherwise indicated x.xx mm  mm [x.xxx in  in.] Data Sheet TOP VIEW SIDE VIEW BOTTOM VIEW Pin Description Pin Description Pin Description Pin Description 5 Vo+ 9 Vo- 13 Trim Vin + 6 Vo+ 10 Vo- 14 N/A - On/Off 7 Vo+ 11 Sense - 15 Power Good +On/Off 8 Vo- 12 Sense + 16 Aux Power October 1, 2015 2012 General Electric Company. All rights reserved. Page 11 FNW500R Series DC-DC Power Modules 36-75 Vdc Input 28Vdc Output 500W Output Recommended Pad Layout for Through Hole Module Dimensions are in millimeters and [inches]. Tolerances x.x mm  mm [x.xx in.  in.] Unless otherwise indicated x.xx mm  mm [x.xxx in  in.] Ordering Information Please contact your GE Sales Representative for pricing, availability and optional features. Table Device Code Input Voltage 48V 36-75Vdc 48V 36-75Vdc Output Voltage Output Current Efficiency 91% 91% Connector Type Through hole Through hole Product codes FNW500R4 FNW500R64-18 Comcodes CC109141223 CC109141388 Table Device Options Option Auto restart hiccup protection Pin Length mm ± 0.25mm , in. ± in. Unthreaded heatsink mounting holes Device Code Suffix 4 6 18 Contact Us For more information, call us at USA/Canada +1 877 546 3243, or +1 972 244 9288 Asia-Pacific: Europe, Middle-East and Africa: India: GE Critical Power reserves the right to make changes to the product s or information contained herein without notice, and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product s or information. October 1, 2015 2012 General Electric Company. All International rights reserved. Version

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Data Sheet

FNW500R Series DC-DC Power Modules
36-75 Vdc Input 28Vdc Output 500W Output
• RF Power Amplifier
• Wireless Networks
• Switching Networks

Options
• Output OCP/OVP auto restart
• Shorter pins
• Unthreaded heatsink holes
• High power density 90 W/in3
• Industry standard pin-out
• Low output ripple and noise
• Industry standard Full brick
116.8mm x 61.0mm x 12.7mm x
• Remote Sense
• 2:1 input voltage range
• Single tightly regulated output
• Constant switching frequency
• Latch after fault shutdown
• Over temperature protection auto restart
• Loosely regulated auxiliary output
• Power good signal
• Output voltage adjustment trim +10%/-40%
• Wide operating case temperature range -40°C to 100°C
• CE mark meets 73/23/EEC and 93/68/EEC directives§
• UL60950-1/CSA† C22.2 No. 60950-1-03 Certified CCSAUS and 0805:2001-12 EN60950-1 Licensed
• ISO** 9001 and ISO 14001 certified manufacturing facilities

The FNW500R series of dc-dc converters are a new generation of isolated DC/DC power modules providing up to 500W output power in an industry standard full size brick footprint, which makes it an ideal choice for high voltage and high power applications. Threaded-through holes are provided to allow easy mounting or addition of a heatsink for hightemperature applications. The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections.

October 1, 2015
2012 General Electric Company. All rights reserved.

Data Sheet

FNW500R Series DC-DC Power Modules
36-75 Vdc Input 28Vdc Output 500W Output

Absolute Maximum Ratings

Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.

Parameter

Device

Unit

Input Voltage Continuous

Operating Ambient Temperature

Note When the operating ambient temperature is within 55C~85C, the application of the module refers to the derating
curves of Figure

Operating Case Temperature See Thermal Considerations section

Storage Temperature I/O Isolation Voltage ,Input to case Output to case

Tstg
1500

Electrical Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.

Parameter

Operating Input Voltage

Maximum Input Current

VIN=36V to 75V, IO=IO, max

Inrush Transient Input Reflected Ripple Current, peak-to-peak 5Hz to 20MHz, 12uH source impedance VIN=0V to 75V, IO= IOmax see Figure 10 Input Ripple Rejection 120Hz

Device

Unit

IIN,max
mAp-p

CAUTION This power module is not internally fused. An input line fuse must always be used.

This power module can be used in a wide variety of applications, ranging from simple standalone operation to being an integrated part of complex power architecture. To preserve maximum flexibility, internal fusing is not included. Always use an input line fuse, to achieve maximum safety and system protection. The safety agencies require a time-delay or fastacting fuse with a maximum rating of 30 A see Safety Considerations section . Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.

October 1, 2015
Figure Case Tc Temperature Measurement Location top view . The output power of the module should not exceed the rated power for the module as listed in the ordering Information table. Although the maximum Tc temperature of the power modules is 100°C, you can limit this temperature to a lower value for extremely high reliability.

Thermal Derating The curve in Figure 15 depicts the temperature/output power derating curve for conduction cooling type applications. These applications typically will provide a low thermal impedance cooling interface that is attached to the top surface of the module and is maintained at or below the TC temperature. The internal air surrounding the module is still and is held below 72°C. The module will deliver full power when the case TC Temperature Measurement Location is maintained at or below 95°C. For temperatures above 95°C, the output current must be limited by the derating curve. For other applications, such

Layout Considerations

The FNW500R power module series are aluminum base board packaged style, as such component clearance between the bottom of the power module and the mounting Host board is limited. Avoid placing copper areas on the outer layer directly underneath the power module.

Post Solder Cleaning and Drying Considerations

Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to GE Board Mounted Power Modules Soldering and Cleaning Application Note.

October 1, 2015
2012 General Electric Company. All rights reserved.

Page 10

FNW500R Series DC-DC Power Modules
36-75 Vdc Input 28Vdc Output 500W Output

Mechanical Outline for Through-Hole Module

Dimensions are in millimeters and [inches]. Tolerances x.x mm  mm [x.xx in.  in.] Unless otherwise indicated
x.xx mm  mm [x.xxx in  in.]

Data Sheet

TOP VIEW SIDE VIEW

BOTTOM VIEW

Pin Description Pin Description Pin Description Pin Description
5 Vo+
9 Vo-
13 Trim

Vin +
6 Vo+
10 Vo-
14 N/A
- On/Off
7 Vo+
11 Sense -
15 Power Good
+On/Off
8 Vo-
12 Sense +
16 Aux Power

October 1, 2015
2012 General Electric Company. All rights reserved.

Page 11

FNW500R Series DC-DC Power Modules
36-75 Vdc Input 28Vdc Output 500W Output

Recommended Pad Layout for Through Hole Module

Dimensions are in millimeters and [inches]. Tolerances x.x mm  mm [x.xx in.  in.] Unless otherwise indicated
x.xx mm  mm [x.xxx in  in.]
Ordering Information

Please contact your GE Sales Representative for pricing, availability and optional features.

Table Device Code

Input Voltage
48V 36-75Vdc 48V 36-75Vdc

Output Voltage

Output Current

Efficiency
91% 91%

Connector Type

Through hole Through hole

Product codes

FNW500R4 FNW500R64-18

Comcodes

CC109141223 CC109141388

Table Device Options Option

Auto restart hiccup protection Pin Length mm ± 0.25mm , in. ± in. Unthreaded heatsink mounting holes

Device Code Suffix 4 6 18

Contact Us

For more information, call us at

USA/Canada +1 877 546 3243, or +1 972 244 9288

Asia-Pacific:

Europe, Middle-East and Africa:

India:

GE Critical Power reserves the right to make changes to the product s or information contained herein without notice, and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product s or information.

October 1, 2015
2012 General Electric Company. All International rights reserved.

Version

Notice: we do not provide any warranties that information, datasheets, application notes, circuit diagrams, or software stored on this website are up-to-date or error free. The archived FNW500R64-18 Datasheet file may be downloaded here without warranties.

Datasheet ID: FNW500R64-18 645652