HT-151

HT-151 Datasheet

MINITEK HAND-TOOL HT-151 and HT-152

Part	Datasheet
HT-151	HT-151 (pdf)

Related Parts	Information
HT-152	HT-152

PDF Datasheet Preview
MINITEK HAND-TOOL HT-151 and HT-152 FCI MANUAL P/N 166647-001 Table of Contents INTRODUCTION General Part Names Terminal and Applicable Wire Range OPERATION Wire Stripping Crimping Procedure SERVICE Parts Replacement HT-151 MINITEK AWG HT-152 MINITEK AWG REFERENCE DOCUMENTS FORM # E-3246- - Hand Tool Warranty FORM # E-3247- - FCI Electronics Address List Introduction General Description This instruction manual covers application and maintenance for HT-151 and HT-152 designed for strip version of MINITEK Terminal. Please read these instructions thoroughly before using the Hand-Tool. Part Names See Figure 1 for part names of the Hand-Tool Figure 1 Terminal and Applicable Wire Range HT-151 is used to crimp the terminal with wires consisting of conductor ranging from to 0.13mm2 AWG 30-26 and insulation of mm Max. diameter in nominal size. HT-152 is used to crimp the terminal with wires having conductor from to mm2 AWG #36-32 and insulation of mm Max diameter. The crimping conditions of each hand-tool are as shown in Table The crimper of this hand-tool has two crimping areas each of which is applicable to a different range of wire. The crimper can be easily changed by pulling off the adjust rod shown in Figure 2 shows the crimpers removed from the hand-tool. Figure 2 The crimper has marks showing AWG wire size applicable to each crimping area. Refer to the marks in Figure 2 and Table 1, including Terminal P/N, Applicable Wire Size and Insulation Diameter when crimping. TABLE 1 Terminal Hand-tool CRIMP SPEC Wire Range AWG# Wire Barrel Height mm. 77138-001 HT-151 26 28 - 30 Ins. Barrel Height mm. Max. 77139-001 HT-152 32 - 34 - 36 Ref. Operation Wire Stripping Make sure stripped length of the wire is in the range of to mm. Be careful not to make cuts of nicks in the strands during the stripping operation. The use of improperly prepared wire may cause insufficient crimp performance. Crimping Procedure 1 Hold handles with the stamp of wire size shown in Figure 2 facing the operator. Close the handles until ratchet releases to open handles. 2 Feed terminals one at a time cut to proper length into the crimping area of hand-tool through terminal guide see Figure 3 by hand. 3 Insert stripped wire into wire barrel of terminal as shown in Figure Straighten wire before placing in hand-tool. 4 Close handles with wire held in crimping area until ratchet releases. This hand-tool is provided with a ratchet mechanism on its handles in order to obtain an appropriate crimp condition. Close the handle fully to reach the proper crimp condition. 5 Remove terminal after crimping. 6 Lightly oil every third to fourth wire and insulation terminal barrels using terminal lubrication IE Stoner E805 . Figure 3

PDF Datasheet Preview

MINITEK HAND-TOOL HT-151 and HT-152

FCI MANUAL P/N 166647-001

Table of Contents

INTRODUCTION General Part Names Terminal and Applicable Wire Range

OPERATION Wire Stripping Crimping Procedure

SERVICE Parts Replacement HT-151 MINITEK AWG HT-152 MINITEK AWG

REFERENCE DOCUMENTS

FORM # E-3246- - Hand Tool Warranty FORM # E-3247- - FCI Electronics Address List

Introduction

General Description This instruction manual covers application and maintenance for HT-151 and HT-152 designed for strip version of MINITEK Terminal.

Please read these instructions thoroughly before using the Hand-Tool.

Part Names See Figure 1 for part names of the Hand-Tool

Figure 1

Terminal and Applicable Wire Range HT-151 is used to crimp the terminal with wires consisting of conductor ranging from to 0.13mm2 AWG 30-26 and insulation of mm Max. diameter in nominal size. HT-152 is used to crimp the terminal with wires having conductor from to mm2 AWG #36-32 and insulation of mm Max diameter.

The crimping conditions of each hand-tool are as shown in Table

The crimper of this hand-tool has two crimping areas each of which is applicable to a different range of wire.

The crimper can be easily changed by pulling off the adjust rod shown in Figure 2 shows the crimpers removed from the hand-tool.

Figure 2 The crimper has marks showing AWG wire size applicable to each crimping area. Refer to the marks in Figure 2 and Table 1, including Terminal P/N, Applicable Wire Size and Insulation Diameter when crimping.

TABLE 1

Terminal

Hand-tool

CRIMP SPEC Wire Range AWG# Wire Barrel Height mm.
77138-001

HT-151
26 28 - 30

Ins. Barrel Height mm.

Max.
77139-001

HT-152
32 - 34 - 36

Ref.

Operation

Wire Stripping Make sure stripped length of the wire is in the range of to mm. Be careful not to make cuts of nicks in the strands during the stripping operation. The use of improperly prepared wire may cause insufficient crimp performance.

Crimping Procedure 1 Hold handles with the stamp of wire size shown in Figure 2 facing the operator. Close the handles until
ratchet releases to open handles.
2 Feed terminals one at a time cut to proper length into the crimping area of hand-tool through terminal guide see Figure 3 by hand.
3 Insert stripped wire into wire barrel of terminal as shown in Figure Straighten wire before placing in hand-tool.
4 Close handles with wire held in crimping area until ratchet releases. This hand-tool is provided with a ratchet mechanism on its handles in order to obtain an appropriate crimp condition. Close the handle fully to reach the proper crimp condition.
5 Remove terminal after crimping.
6 Lightly oil every third to fourth wire and insulation terminal barrels using terminal lubrication IE Stoner E805 .

Figure 3

Notice: we do not provide any warranties that information, datasheets, application notes, circuit diagrams, or software stored on this website are up-to-date or error free. The archived HT-151 Datasheet file may be downloaded here without warranties.

Datasheet ID: HT-151 635122