HT-0102

HT-0102 Datasheet

HT-0102 Hand Tool Manual Crimp-to-Wire Male Pin Terminals

Part	Datasheet
HT-0102	HT-0102 (pdf)

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ELECTRONICS HT-0102 Hand Tool Manual Crimp-to-Wire Male Pin Terminals 22-32 AWG Hand Tool P/N HT-0102 FCI MANUAL P/N 144000-001 STATUS Released Printed Dec 20, 2002 ELECTRONICS TABLE OF CONTENTS I. A. Hand Tool Function B. Physical Description C. Principles of Operation D. Specifications II. OPERATION A. Operating Procedures B. Terminal III. TROUBLESHOOTING IV. PARTS REPLACEMENT PROCEDURES A. Anvil Replacement B. Wire and Insulation Barrel Crimpers and Tonker Replacement see Figure 13 V. ADJUSTMENT PROCEDURES Crimp Height VI. PARTS A. Spare Parts B. Parts Ordering C. Hand Tool Repair REFERENCE DOCUMENTS TA-211 CTW Male Pin Mini Latch Application Data FORM # E-3246- - Hand Tool Warranty FORM # E-3247- - FCI Electronics Address List STATUS Released Printed Dec 20, 2002 ELECTRONICS I. INTRODUCTION A. Hand Tool Function The HT-0102 is a manually operated hand tool designed for crimping loose piece individual Crimp-to-Wire Male Pin terminals to wire sizes of 22-32 AWG. B. Physical Description The major components that make up the HT-0102 are identified in Figure These include a frame, lever, tooling, tooling holders and a terminal holder. The heart of the hand tool is the tooling. The tooling performs the crimping operation and is divided into top and bottom component groups. The top group consists of those parts which remain stationary with the frame. The bottom group contains those parts that move with the lever. The HT-0102 is equipped with tooling for crimping two different ranges of wire sizes. These are identified as "A" and "B" on a plate affixed to the hand tool frame. The “A” side tooling is for crimping terminals to wire sizes ranging from 28-32 AWG. The "B" side tooling is used for wire sizes from 22-26 AWG. C. Principles of Operation The lever attaches to the lower tooling and provides the mechanical advantage to generate the necessary crimping pressure. As the lever is closed, a ratchet mechanism engages to prevent the lever from opening until the crimping cycle is complete. When the lever is pulled closed, the lower tooling and terminal are pushed up against the upper tooling. The crimp is formed between the wire and insulation barrel anvils and the wire and insulation crimpers. Once closed, the ratchet releases and allows a spring to pull the lever open Figure HT-0102 Hand Tool D. Specifications When crimping the Male Pin to wires, the following parameters must be met. Wire Length Requirements • Minimum 19-05 mm in. • Maximum As Required Insulation Diameters of Wires • "A" Side 28-32 AWG Latch Housing and Discrete Applications mm in. Dia. • “B" Side 22-26 AWG Latch Housing and Discrete Applications mm in. Dia. STATUS Released Printed Dec 20, 2002 D. Specifications continued Strip Length of Insulation •Latch Housing and Discrete Applications mm in. Wire Barrel Crimp Height •Single Wire 28-32 AWG Or Double Wires 30-32 AWG mm in. •Single Wire 22-26 AWG Or Double Wires 26-28 AWG mm in. Insulation Barrel Crimp Height •"A" Side 28-32 AWG Latch Housing and Discrete Applications mm in. Max. Dia. •“B" Side 22-26 AWG Latch Housing and Discrete Applications mm in. Max. Dia. Male Pin Terminals •Loose 22-32 AWG NOTE Loose piece terminals have different part numbers than reeled terminals ELECTRONICS NOTE When inserting a terminal into the terminal holder you will notice a slight drag interference on the terminal. The drag is caused by the spring ball plunger see Figure 13 item no. 21 applying downward pressure on the pin end of the terminal. This downward pressure helps to orient and hold the terminal in the terminal holder until crimped. Insert the pin end of the terminal, with “U” shaped barrels up, into the terminal holder and against the pin shoulder. While holding the terminal against the shoulder, release the terminal holder. This ensures that the terminal remains in the proper position while moving over the anvil. CAUTION If the terminal and the tooling are not compatible, damage to the tooling could result. If you wish to use a terminal with a part number other than the one that was ordered for the HT-0102 check with your distributor or FCI Electronics to be sure that the new terminal number is compatible with your hand tool. II. OPERATION A. Operating Procedures WARNING To prevent hand injury, keep fingers from between the upper and lower tooling and from between the lever and handle when closing hand tool. Hold the hand tool so that the lever is on the left. With your index finger, push and hold the terminal holder in its forward position see Figure Figure Positioning Terminal for Crimping STATUS Released Printed Dec 20, 2002 ELECTRONICS While grasping the lever and the handle • Check that the end of the wire insulation lies portion of the frame, insert a wire so that the end of the between the insulation and the wire barrel. insulation is centered between the wire barrel and the B. Parts Ordering Information To obtain replacement parts, contact FCI Electronics, 825 Old Trail Road, Etters, PA 17319 Phone Toll Free Provide the description of the part, FCI part number if specified , quantity desired, and also the hand tool model and serial number. C. Hand Tool Repair Policy FCI Electronics charges a standard rate to repair any hand tool not under warranty. Phone Toll Free 1-800-237-2374 to obtain a Return Material Authorization number RMA , shipping instructions and the current cost of repair. FCI will repair the hand tool and return it to you by the fastest means possible. A. Spare Parts These are parts that FCI Electronics considers practical for the user to stock for replacement. Recommended spare parts for the hand tool are specified in bold type in the parts list for Figure Index no. 1 4* 5 6 7 10 11 15* 16 17 18 19 20 21 22 23 24 A-857-5 104964-1 108175-1 108176-1 A-1153 A-1155 915305-224 104963-1 915305-205 915305-559 102466-1 108178-1 108178-2 108177-1 108177-2 102470-1 147070-1 900066-001 102468-2 144547-001 147071-1 147072-1 102470-2 150564-1 *Recommended Spare Parts Parts List for Figure 13, HT-0102 Hand Tool Parts CRIMPER HOLDER TONKER INSULATION BARREL CRIMPER 22-32 GAUGE WIRE WIRE BARREL CRIMPER 22-32 GAUGE WIRE TONKER SPRING GUIDE SPRING SHCS, 4-40 NF X LONG SPRING RETAINER SHCS, 6-40 NF X LONG SHSS SET SCREW 2-56 NC X 1/8” LONG ANVIL HOLDER INSULATION BARREL ANVIL, SIDE “A”, 28-32 G WIRE INSULATION BARREL ANVIL, SIDE “B”, 22-26 G WIRE WIRE BARREL ANVIL, SIDE “A”, 28-32 G WIRE WIRE BARREL ANVIL, SIDE “B”, 22-26 G WIRE TERMINAL HOLDER SPRING, LONG TERMINAL HOLDER O-RING, I.D., 01-004 GUIDE PIN GUIDE RAIL TERMINAL CLAMP QUILL PUNCH SPRING, LONG COLLAR. PRESS-FIT, I.D. Quantity 1 2 1 2 1 STATUS Released Printed Dec 20, 2002 ELECTRONICS FOR TECHNICAL HELP ON THIS HAND TOOL PLEASE CALL 1-800-843-6911

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ELECTRONICS

HT-0102 Hand Tool Manual Crimp-to-Wire Male Pin Terminals
22-32 AWG Hand Tool P/N HT-0102 FCI MANUAL P/N 144000-001

STATUS Released Printed Dec 20, 2002

ELECTRONICS

TABLE OF CONTENTS

I. A. Hand Tool Function B. Physical Description C. Principles of Operation D. Specifications

II. OPERATION A. Operating Procedures B. Terminal

III. TROUBLESHOOTING

IV. PARTS REPLACEMENT PROCEDURES A. Anvil Replacement B. Wire and Insulation Barrel Crimpers and Tonker Replacement see Figure 13

V. ADJUSTMENT PROCEDURES Crimp Height
VI. PARTS A. Spare Parts B. Parts Ordering C. Hand Tool Repair

REFERENCE DOCUMENTS

TA-211 CTW Male Pin Mini Latch Application Data

FORM # E-3246- - Hand Tool Warranty FORM # E-3247- - FCI Electronics Address List

STATUS Released Printed Dec 20, 2002

ELECTRONICS

I. INTRODUCTION

A. Hand Tool Function The HT-0102 is a manually operated hand tool designed for crimping loose piece individual Crimp-to-Wire Male Pin terminals to wire sizes of 22-32 AWG.

B. Physical Description The major components that make up the HT-0102 are identified in Figure These include a frame, lever, tooling, tooling holders and a terminal holder. The heart of the hand tool is the tooling. The tooling performs the crimping operation and is divided into top and bottom component groups. The top group consists of those parts which remain stationary with the frame. The bottom group contains those parts that move with the lever. The HT-0102 is equipped with tooling for crimping two different ranges of wire sizes. These are identified as "A" and "B" on a plate affixed to the hand tool frame. The “A” side tooling is for crimping terminals to wire sizes ranging from 28-32 AWG. The "B" side tooling is used for wire sizes from 22-26 AWG.

C. Principles of Operation The lever attaches to the lower tooling and provides the mechanical advantage to generate the necessary crimping pressure. As the lever is closed, a ratchet mechanism engages to prevent the lever from opening until the crimping cycle is complete.

When the lever is pulled closed, the lower tooling and terminal are pushed up against the upper tooling. The crimp is formed between the wire and insulation barrel anvils and the wire and insulation crimpers.

Once closed, the ratchet releases and allows a spring to pull the lever open

Figure HT-0102 Hand Tool

D. Specifications

When crimping the Male Pin to wires, the following parameters must be met.

Wire Length Requirements
• Minimum 19-05 mm in.
• Maximum As Required

Insulation Diameters of Wires
• "A" Side 28-32 AWG Latch Housing and Discrete Applications mm in. Dia.
• “B" Side 22-26 AWG Latch Housing and Discrete Applications mm in. Dia.

STATUS Released Printed Dec 20, 2002

D. Specifications continued

Strip Length of Insulation
•Latch Housing and Discrete Applications mm in.

Wire Barrel Crimp Height
•Single Wire 28-32 AWG Or Double Wires 30-32 AWG mm in.
•Single Wire 22-26 AWG Or Double Wires 26-28 AWG mm in.

Insulation Barrel Crimp Height
•"A" Side 28-32 AWG Latch Housing and Discrete Applications mm in. Max. Dia.
•“B" Side 22-26 AWG Latch Housing and Discrete Applications mm in. Max. Dia.

Male Pin Terminals
•Loose 22-32 AWG

NOTE

Loose piece terminals have different part numbers than reeled terminals

ELECTRONICS

NOTE When inserting a terminal into the terminal holder you will notice a slight drag interference on the terminal. The drag is caused by the spring ball plunger see Figure 13 item no. 21 applying downward pressure on the pin end of the terminal. This downward pressure helps to orient and hold the terminal in the terminal holder until crimped.

Insert the pin end of the terminal, with “U” shaped barrels up, into the terminal holder and against the pin shoulder. While holding the terminal against the shoulder, release the terminal holder. This ensures that the terminal remains in the proper position while moving over the anvil.

CAUTION If the terminal and the tooling are not compatible, damage to the tooling could result. If you wish to use a terminal with a part number other than the one that was ordered for the HT-0102 check with your distributor or FCI Electronics to be sure that the new terminal number is compatible with your hand tool.

II. OPERATION

A. Operating Procedures

WARNING To prevent hand injury, keep fingers from between the upper and lower tooling and from between the lever and handle when closing hand tool.

Hold the hand tool so that the lever is on the left. With your index finger, push and hold the terminal holder in its forward position see Figure

Figure Positioning Terminal for Crimping

STATUS Released Printed Dec 20, 2002

ELECTRONICS

While grasping the lever and the handle
• Check that the end of the wire insulation lies
portion of the frame, insert a wire so that the end of the
between the insulation and the wire barrel.
insulation is centered between the wire barrel and the
B. Parts Ordering Information

To obtain replacement parts, contact FCI Electronics, 825 Old Trail Road, Etters, PA 17319 Phone Toll Free Provide the description of the part, FCI part number if specified , quantity desired, and also the hand tool model and serial number.

C. Hand Tool Repair Policy

FCI Electronics charges a standard rate to repair any hand tool not under warranty. Phone Toll Free 1-800-237-2374 to obtain a Return Material Authorization number RMA , shipping instructions and the current cost of repair. FCI will repair the hand tool and return it to you by the fastest means possible.

A. Spare Parts

These are parts that FCI Electronics considers practical for the user to stock for replacement. Recommended spare parts for the hand tool are specified in bold type in the parts list for Figure

Index
no. 1
4* 5 6 7
10 11
15* 16 17 18 19 20 21 22 23 24

A-857-5
104964-1
108175-1
108176-1 A-1153 A-1155 915305-224
104963-1 915305-205
915305-559 102466-1
108178-1
108178-2
108177-1
108177-2 102470-1 147070-1 900066-001 102468-2 144547-001 147071-1 147072-1 102470-2 150564-1
*Recommended Spare Parts

Parts List for Figure 13, HT-0102 Hand Tool Parts

CRIMPER HOLDER

TONKER

INSULATION BARREL CRIMPER 22-32 GAUGE WIRE

WIRE BARREL CRIMPER 22-32 GAUGE WIRE TONKER SPRING GUIDE SPRING

SHCS, 4-40 NF X LONG

SPRING RETAINER

SHCS, 6-40 NF X LONG

SHSS SET SCREW 2-56 NC X 1/8” LONG ANVIL HOLDER

INSULATION BARREL ANVIL, SIDE “A”, 28-32 G WIRE

INSULATION BARREL ANVIL, SIDE “B”, 22-26 G WIRE

WIRE BARREL ANVIL, SIDE “A”, 28-32 G WIRE

WIRE BARREL ANVIL, SIDE “B”, 22-26 G WIRE TERMINAL HOLDER SPRING, LONG TERMINAL HOLDER O-RING, I.D., 01-004 GUIDE PIN GUIDE RAIL TERMINAL CLAMP QUILL PUNCH SPRING, LONG

COLLAR. PRESS-FIT, I.D.

Quantity
1 2 1 2 1

STATUS Released Printed Dec 20, 2002

ELECTRONICS

FOR TECHNICAL HELP ON THIS HAND TOOL PLEASE CALL 1-800-843-6911

Notice: we do not provide any warranties that information, datasheets, application notes, circuit diagrams, or software stored on this website are up-to-date or error free. The archived HT-0102 Datasheet file may be downloaded here without warranties.

Datasheet ID: HT-0102 635121