CMKR

CMKR Datasheet

CMK-R

Part	Datasheet
CMKR	CMKR (pdf)

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CMK-R INDUSTRY STANDARD APPLICATOR OPERATION MANUAL - Quality and Die CMK-R Manual.doc CMK-R INDUSTRY STANDARD APPLICATOR For safe use • Always switch of the Press at the mains and remove the applicator from the Press before making any adjustments or fitting new parts. • Always refer to this manual before making any adjustments to JST Applicators • All JST Applicators are supplied with a Die-construction sheet, please refer to this document when ordering spare parts. • All JST Industry standard Applicators have been designed to operate in Industry standard presses with a shut height of 135.78mm. If you have any doubt to whether our applicator is compatible with your Press please do not hesitate to call our Technical Services Department where one of our Engineers will be pleased to advise. • Do not modify or adapt the applicator without prior consent of JST. • Always ensure that safety guards are fitted to the Press when using your JST applicator. • To prevent damage to the dies, always ensure that a protective rubber collar is fitted between the dials and casting of the applicator when it is removed from the press. - Quality and Die CMK-R Manual.doc CMK-R INDUSTRY STANDARD APPLICATOR CONTENTS Ram Slide 4 Shear 5 Upper Die 6 Lower Die 7 Alignment Of Shear Blade, Anvil A and B .................................. 8 Guide Plates, Feed 9 Terminal Feed 10 Pressure Pad 11 Terminal Feed 11 Additional 12 Crimp 14 CMK-R Parts 15 CMK-R Exploded 16 Preventive 17 Crimping 18 - Quality and Die CMK-R Manual.doc CMK-R INDUSTRY STANDARD APPLICATOR APPLICATOR RAM SLIDE 1-1 SLIDE ASSEMBLY The conductor dial 108 and the insulation dial 111 are fixed by the shank To remove the two disks you must first loosen the 4mm grub screw positioned in the main body of the slide, now by loosening the shank you can remove both wire disks. Positioned in the rear of the slide is the cam 119 , there are two different cams available for this applicator, the first we call an upstroke cam, with this cam fitted the terminal is present over the anvil when the press is at top dead centre, this type of cam is commonly used when the applicator is located in a bench press. The other is called a downstroke cam, this operates in the opposite manner, which means the terminal feeds forward as the press travels to bottom dead centre, this type of cam is commonly used when the applicator is located in a fully automatic machine. 1-2 TROUBLE SHOOTING The dials are difficult to turn! Dismantle slide assembly as described above and check for any foreign bodies. Ensure 3mm grub screw located in the insulation dial is not excessively tightened. Check condition of the positioning Pin The dials turn freely but do not locate in position correctly! Check the condition of the positioning spring 110 and the positioning pin 109 , The Spring may be broken. Ensure 3mm-grub screw located in the insulation dial is adjusted correctly. 148 113 108 111 109 110 107 No. 107 108 109 110 111 112 113 119 146 148 DESCRIPTION Ram Conductor dial Positioning pin Positioning spring Insulation dial Shank Block ring Cam Conductor spacer Insulation spacer - Quality and Die CMK-R Manual.doc CMK-R INDUSTRY STANDARD APPLICATOR SHEAR BLADE 2-1 ASSEMBLING THE SHEAR BLADE Place spacer 149 onto the rear of the ram, making sure that the chamfered edge is facing in, and the etched part number is facing out. Place shear blade 150 into position and secure with 2 x M4 hexagon screws. Note Make sure that the M4 screws holding the blade and spacer DO NOT protrude through to the front of the ram, This will result in the punches not being able to float freely, and almost certainly cause punch damage. 150 Shear blade 149 Spacer 107 Ram TERMINAL STRIPPER PURPOSE After the terminal has been successfully crimped on the wire, the terminal may adhere to the punches, the stripper assumes the role of removing the terminal from the punches. ASSEMBLY Firstly, attach the stripper 155 to the stripper bracket 142 using 2 x M4 screws, next attach the bracket 142 to the slot on the side of the main casting using 1 x M6 screw. The stripper is usually positioned between the Conductor punch and the Insulation punch, ensuring there is no contact with either part. Depending on the kind of terminal, the stripper may be fitted to the rear of the conductor punch. 142 Stripper Bracket 155 Stripper Insulation punch

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CMK-R

INDUSTRY STANDARD APPLICATOR

OPERATION MANUAL
- Quality and Die CMK-R Manual.doc

CMK-R INDUSTRY STANDARD APPLICATOR

For safe use
• Always switch of the Press at the mains and remove the applicator from the Press before making any adjustments or fitting new parts.
• Always refer to this manual before making any adjustments to JST Applicators
• All JST Applicators are supplied with a Die-construction sheet, please refer to this document when ordering spare parts.
• All JST Industry standard Applicators have been designed to operate in Industry standard presses with a shut height of 135.78mm. If you have any doubt to whether our applicator is compatible with your Press please do not hesitate to call our Technical Services Department where one of our Engineers will be pleased to advise.
• Do not modify or adapt the applicator without prior consent of JST.
• Always ensure that safety guards are fitted to the Press when using your JST applicator.
• To prevent damage to the dies, always ensure that a protective rubber collar is fitted between the dials and casting of the applicator when it is removed from the press.
- Quality and Die CMK-R Manual.doc

CMK-R INDUSTRY STANDARD APPLICATOR

CONTENTS

Ram Slide 4 Shear 5 Upper Die 6 Lower Die 7 Alignment Of Shear Blade, Anvil A and B .................................. 8 Guide Plates, Feed 9 Terminal Feed 10 Pressure Pad 11 Terminal Feed 11 Additional 12 Crimp 14 CMK-R Parts 15 CMK-R Exploded 16 Preventive 17 Crimping 18
- Quality and Die CMK-R Manual.doc

CMK-R INDUSTRY STANDARD APPLICATOR

APPLICATOR RAM SLIDE
1-1 SLIDE ASSEMBLY

The conductor dial 108 and the insulation dial 111 are fixed by the shank To remove the two disks you must first loosen the 4mm grub screw positioned in the main body of the slide, now by loosening the shank you can remove both wire disks. Positioned in the rear of the slide is the cam 119 , there are two different cams available for this applicator, the first we call an upstroke cam, with this cam fitted the terminal is present over the anvil when the press is at top dead centre, this type of cam is commonly used when the applicator is located in a bench press. The other is called a downstroke cam, this operates in the opposite manner, which means the terminal feeds forward as the press travels to bottom dead centre, this type of cam is commonly used when the applicator is located in a fully automatic machine.
1-2 TROUBLE SHOOTING

The dials are difficult to turn!

Dismantle slide assembly as described above and check for any foreign bodies. Ensure 3mm grub screw located in the insulation dial is not excessively
tightened. Check condition of the positioning Pin

The dials turn freely but do not locate in position correctly!

Check the condition of the positioning spring 110 and the positioning pin 109 , The Spring may be broken.

Ensure 3mm-grub screw located in the insulation dial is adjusted correctly.
148 113
108 111
109 110 107

No. 107 108 109 110 111 112 113 119 146 148

DESCRIPTION Ram Conductor dial Positioning pin Positioning spring Insulation dial Shank Block ring Cam Conductor spacer Insulation spacer
- Quality and Die CMK-R Manual.doc

CMK-R INDUSTRY STANDARD APPLICATOR

SHEAR BLADE
2-1 ASSEMBLING THE SHEAR BLADE

Place spacer 149 onto the rear of the ram, making sure that the chamfered edge is facing in, and the etched part number is facing out. Place shear blade 150 into position and secure with 2 x M4 hexagon screws.

Note Make sure that the M4 screws holding the blade and spacer DO NOT protrude through to the front of the ram, This will result in the punches not being able to float freely, and almost certainly cause punch damage.
150 Shear blade
149 Spacer 107 Ram

TERMINAL STRIPPER

PURPOSE

After the terminal has been successfully crimped on the wire, the terminal may adhere to the punches, the stripper assumes the role of removing the terminal from the punches.

ASSEMBLY Firstly, attach the stripper 155 to the stripper bracket 142 using 2 x M4 screws, next attach the bracket 142 to the slot on the side of the main casting using 1 x M6 screw. The stripper is usually positioned between the Conductor punch and the Insulation punch, ensuring there is no contact with either part. Depending on the kind of terminal, the stripper may be fitted to the rear of the conductor punch.
142 Stripper Bracket
155 Stripper

Insulation punch

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CMKR

CMKR Datasheet

Datasheet ID: CMKR 644630