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APK2N (pdf) |
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AP-K2N CRIMPING MACHINE OPERATION MANUAL - Quality AP-K2N Operation Manual.doc The AP-K2N semi-automatic crimping machine is easy to operate, and is suitable for mass production of crimped harnesses with chain terminals. Before using the AP-K2N please read this manual to ensure that you are familiar with the features of the machine and the layout of the operating controls. We recommend that you always keep this manual near the machine to use for reference when required. This manual also contains information on maintenance, fault-finding and adjustment of the crimping machine and its associated tooling. For safe operation • THIS MACHINE IS A POWER PRESS AND SHOULD NEVER BE USED WITHOUT THE SAFETY GUARDS FITTED. • If you think that something is wrong with the machine, immediately turn OFF the machine and disconnect the lead from the power supply. Guards must only be removed by an authorised person during setting, adjustment and maintenance. • The maximum measured sound output generated by the Crimping Press is 86 dB. It is recommended that ear defenders are worn whilst operating the machine. • Do not modify or adapt the machine without prior consent of JST. • This crimping machine complies with the CE directive for machinery and has the CE mark affixed to indicate its compliance. • This crimping machine must not be incorporated into other machinery without the consent of JST ref. The Supply of Machinery safety Regulations 1992, S.I - Quality AP-K2N Operation Manual.doc Table of Contents 1 - 1 Crimping Machine 1 - 2 Applicator INSTALLING AND TRANSPORTING THE 2 - 1 2 - 2 PREPARATION FOR 3 - 1 Mounting the Reel 3 - 2 Mounting the 3 - 3 Mounting the Terminal 3 - 4 Mounting the Safety CONTROL BOX 5 - 1 Manual 5 - 2 Operation under 6 - 1 Terminal Feed Position 6 - 2 Bell Mouth 6 - 3 Feed-finger Travel 6 - 4 Crimp 6 - 5 Die Part 6 - 6 Lubrication of CRIMPING MACHINE 7 - 1 7 - 2 Inspection and FAULT EXPLODED VIEWS AND PARTS AP-K2N Crimping Machine Exploded Diagram..... MK-L MKS-L MKF-L MKS-LS - Quality AP-K2N Operation Manual.doc SPECIFICATIONS The crimping machine is composed of the crimping press and an applicator. There are two basic types of applicators a total of four models . Crimping Machine Specifications Models MK-L and MKF-L for end feeding terminals, and models MKS-L and MKS-LS for side feeding terminals. The crimping machine utilizes a quick change system thus allowing quick change-over times. Model no AP-K2N º External dimensions 280mm Wide x 480mm Long x 560mm High º Weight 90 Kg º Power supply 220/240V AC single phase 50/60 Hz º Power consumption 680VA º Crimping force 1500 Kg º Ram stroke 30mm º Ram speed 260 strokes per minute 60 Hz , and 220 strokes per minute 50 Hz º Closed height mm ± at B.D.C Applicator specifications Model no. MK-L for-end feeding terminals º Weight Kg º Feed pitch 30mm max. º Crimp height adjustment Dial type Model no. MKS-L for side-feeding terminals º Weight Kg º Feed pitch 30mm max. º Crimp height adjustment Dial type Model no. MKF-L for-end feeding flag terminals º Weight Kg º Feed pitch 30mm max. º Crimp height adjustment Dial type Model no. MKS-LS for side feeding terminals º Weight Kg º Feed pitch 30mm max. º Crimp height adjustment Dial type - Quality AP-K2N Operation Manual.doc 2 INSTALLING AND TRANSPORTING THE MACHINE Installation |
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