QBW018A0B Series Power Modules, DC - DC Converters 36 75Vdc Input 12Vdc Output 18A Output Current
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Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters 36 75Vdc Input 12Vdc Output 18A Output Current Distributed power architectures Intermediate bus voltage applications Telecommunications equipment Servers and storage applications Networking equipment Options Negative Remote On/Off logic Active load sharing Parallel Operation Baseplate option -H Auto restart after fault shutdown Case ground pin Compliant to RoHS EU Directive 2002/95/EC -Z versions Compliant to ROHS EU Directive 2002/95/EC with lead solder exemption non-Z versions High power density 155 W/in3 High efficiency 93% at 12V full load Improved Thermal Performance: 12A at 70ºC at 2m/s 400LFM Delivers up to 18A output current Low output ripple and noise Industry standard Quarter brick: mm x mm x mm in x in x in Cost efficient open frame design Single optimal regulated output 2 1 input voltage range Constant switching frequency Positive Remote On/Off logic Output over current/voltage protection Overtemperature protection Wide operating temperature range -40°C to 85°C ISO* 9001 certified manufacturing facilities Meets the voltage isolation requirements for ETSI 300-132-2 and complies with and is licensed for Basic Insulation rating per EN60950-1 UL** 60950-1 Recognised, CSA† C22.2 No. 609501-03 Certified, and 0805 IEC60950, 3rd Edition Licensed CE mark meets 2006/95/EC directive§ The QBW018A0B series of dc-dc converters are an expansion of a new generation of DC/DC power modules designed to support 12Vdc intermediate bus applications where multiple low voltages are subsequently generated using discrete/modular point of load POL converters. The QBW018A0B series provide up to 18A output current in an industry standard quarter brick, which makes it an ideal choice for small space, high current and 12V intermediate bus voltage applications. The converter incorporates synchronous rectification technology and innovative packaging techniques to achieve ultra high efficiency reaching 93% at 12V full load. This leads to lower power dissipation such that for many applications a heat sink is not required. The QBW018A0B series power modules are isolated dc-dc converters that operate over an input voltage range from 36 to 75 Vdc and provide a single regulated output. The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. Built-in filtering for both input and output minimizes the need for external filtering. * ISO is a registered trademark of the International Organization of Standards ** UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. § This product is intended for integration into end-use equipment. All of the required procedures of end-use equipment should be followed. Document No DS04-010 ver. PDF name qbus_qbw018a0b_ds.pdf Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters 36 75Vdc Input 12Vdc Output 18A Output Current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Unit Input Voltage* Continuous Non- operating continuous Operating Ambient Temperature See Thermal Considerations section Storage Temperature Tstg I/O Isolation Voltage 100% factory Hi-Pot tested 1500 * Input over voltage protection will shutdown the output voltage when the input voltage exceeds threshold level. Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Operating Input Voltage Maximum Input Current VIN=0V to 75V, IO=IO, max Inrush Transient Input Reflected Ripple Current, peak-to-peak 5Hz to 20MHz, 12uH source impedance VIN= 48V, IO= IOmax see Figure 9 Input Ripple Rejection 120Hz Device Unit IIN,max The output power of the module should not exceed the rated power for the module as listed in the Ordering Information table. Although the maximum TH temperature of the power modules is 110 °C - 115 °C, you can limit this temperature to a lower value for extremely high reliability. Heat Transfer via Convection Increased airflow over the module enhances the heat transfer via convection. The thermal derating figures 14-17 show the maximum output current that can be delivered by each module in the respective orientation without exceeding the maximum TH temperature versus local ambient temperature TA for air flows of 1 m/s 200 ft./min and 2m/s 400 ft./min . Note that the natural convection condition was measured at m/s to m/s 10ft./min. to 20 ft./min. however, systems in which these power modules may be used typically generate natural convection airflow rates of m/s 60 ft./min. due to other heat dissipating components in the system. The use of Figures 14 - 15 are shown in the following example: Example What is the minimum airflow necessary for a QBW018A0B operating at VI = 48 V, an output current of 12A, and a maximum ambient temperature of 70 °C in transverse orientation. Solution: Given VI = 48V, Io = 12A, TA = 70 °C Determine required airflow V Use Figure 14 : V = T1 m/sec. 200 ft./min. or greater. OUTPUT CURRENT, IO A 3m/s 600LFM 2m/s 400LFM 5 1m/s 200LFM LOCAL AMBIENT TEMPERATURE, TA °C Figure Output Current Derating for the QBW018A0B in the Transverse Orientation with no baseplate Airflow Direction from Vin + to Vin - Vin = 48V OUTPUT CURRENT, IO A 3m/s 600LFM 2m/s 400LFM 5 1m/s 200LFM LOCAL AMBIENT TEMPERATURE, TA °C Figure Output Current Derating for the QBW18A0B Vo = 12V in the Transverse Orientation with baseplate Airflow Direction from Vin + to Vin - Vin = 48V LINEAGE POWER Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters 36 75Vdc Input 12Vdc Output 18A Output Current OUTPUT CURRENT, IO A 3m/s 600LFM 10 2m/s 400LFM 1m/s 200LFM LOCAL AMBIENT TEMPERATURE, TA °C Figure Output Current Derating for the QBW018A0B Vo = 12V in the Transverse Orientation with baseplate and 0.25-inch high heatsink Airflow Direction from to Vin = 48V OUTPUT CURRENT, IO A 3m/s 600LFM 2m/s 400LFM 1m/s 200LFM LOCAL AMBIENT TEMPERATURE, TA °C Figure Output Current Derating for the QBW018A0B Vo = 12V in the Transverse Orientation with baseplate and 0.5-inch high heatsink Airflow Direction from to Vin = 48V Post solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Tyco Electronics Board Mounted Power Modules Soldering and Cleaning Application Note. Through-Hole Lead-Free Soldering Information The RoHS-compliant through-hole products use the SAC Sn/Ag/Cu Pb-free solder and RoHS-compliant components. They are designed to be processed through single or dual wave soldering machines. The pins have an RoHS-compliant finish that is compatible with both Pb and Pb-free wave soldering processes. A maximum preheat rate of 3°C/s is suggested. The wave preheat process should be such that the temperature of the power module board is kept below 210°C. For Pb solder, the recommended pot temperature is 260°C, while the Pb-free solder pot is 270°C max. Not all RoHS-compliant through-hole products can be processed with paste-through-hole Pb or Pb-free reflow process. If additional information is needed, please consult with your Tyco Electronics Power System representative for more details. Please refer to the Application Note “Thermal Characterization Process For Open-Frame BoardMounted Power Modules” for a detailed discussion of thermal aspects including maximum device temperatures. Layout Considerations The QBW018 power module series are low profile in order to be used in fine pitch system card architectures. As such, component clearance between the bottom of the power module and the mounting board is limited. Avoid placing copper areas on the outer layer directly underneath the power module. Also avoid placing via interconnects underneath the power module. Ordering Information Please contact your Tyco Electronics’ Sales Representative for pricing, availability and optional features. Table Device Codes Input Voltage 48V 36-75Vdc Output Voltage Output Current Efficiency 93% Connector Type Through hole Product Codes QBW018A0B Comcodes 108994034 48V 36-75Vdc 12V Through hole QBW018A0B1 108989356 48V 36-75Vdc 12V Through hole QBW018A0B41 108994496 48V 36-75Vdc 12V Through hole QBW018A0B61 108996575 48V 36-75Vdc 12V Through hole QBW018A0B641 108993374 48V 36-75Vdc 12V Through hole QBW018A0B-H CC109102324 48V 36-75Vdc 12V Through hole QBW018A0B1-H CC109101540 48V 36-75Vdc 12V Through hole QBW018A0B-P 108991064 48V 36-75Vdc 12V Through hole QBW018A0B71-BH 108992252 48V 36-75Vdc 12V Through hole QBW018A0BZ CC109107918 48V 36-75Vdc 12V Through hole QBW018A0B1Z 108995247 |
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