B65542A5000X000

B65542A5000X000 Datasheet

B65541, B65542, B65545, B65549 September 2011

Part	Datasheet
B65542A5000X000	B65542A5000X000 (pdf)

PDF Datasheet Preview
Ferrites and accessories P 14 x 8, core and accessories Series/Type Ordering code: Date Version: B65541, B65542, B65545, B65549 September 2011 Content of header bars 1 and 2 of data sheet will be automatically entered in headers and footers! Please fill in the table and then change the color to "white". This ensures that the table disappears invisible for the customer PDF. Don't change formatting when entering or pasting text in the table and don't add any cell or line in and to it! Identification/Classification 1 header 1 + top left bar : Ferrites and accessories Identification/Classification 2 header 2 + bottom left header bar : P 14 x 8, core and accessories Ordering code top right header bar Series/Type bottom right header bar B65541, B65542, B65545, B65549 Preliminary data optional if necessary Department: Date: September 2011 Version: EPCOS AG Reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without EPCOS' prior express consent is prohibited. Ferrites and accessories P 14 x 8, core and accessories B65541, B65542, B65545, B65549 Core Standard to IEC 60133 Delivery mode sets Magnetic characteristics with center without hole center hole Amin 21 163 mm-1 mm mm2 mm3 Approx. weight per set with center without hole center hole Dimensions in mm Gapped Material AL value nH M33 100 3% N48 100 3% 160 3% 200 3% 250 3% approx 102 159 201 255 Ordering code1 - D with center hole - T with threaded sleeve B65541+0100A033 B65541+0160A048 B65541+0250A048 B65541+0315A048 B65541+0400A048 Ungapped Material AL value K1 M33 N48 N30 T38 N87 N41 nH 140 +30/-20% 770 +30/-20% 2100 +30/-20% 4600 +30/-30% 9800 +40/-30% 2800 +30/-30% 3300 +30/-20% 98 618 1340 2680 5710 1630 1920 PV W/set < 200 mT, 100 kHz, +100 °C < 200 mT, 25 kHz, +100 °C Ordering code - D with center hole - T with threaded sleeve B65541D0000R001 B65541D0000R033 B65541D0000R048 B65541W0000Y030 B65541W0000Y038 B65541W0000Y087 B65541W0000R041 1 Replace + by D or T for required version Please read Cautions and warnings and Important notes at the end of this document. Page 2 of 7 September 2011 Ferrites and accessories P 14 x 8, core and accessories B65541, B65542, B65545, B65549 Coil former Standard Material: Winding: to IEC 60133 GFR polyterephthalate UL 94 V-0, insulation class to IEC 60085 F max. operating temperature +155 °C , color code black, B65542B000T001 Crastin CE [E41938 M ], E I DUPONT DE NEMOURS & CO INC see Data Book 2007, chapter “Processing notes” Insulating washer between core and coil former For tolerance compensation and for insulation Polyarylate spring washer UL 94 V-0, insulation class to IEC 60085 E +120 °C , mm thick, Aryphan F685, [E167358 M ], natural color, LOFO HIGH TECH FILM GMBH Coil former Sections AR value Insulating washer reel packing, packing unit = 1 reel Ordering code B65542B0000T001 B65542A5000X000 Coil former: Insulating washer: Please read Cautions and warnings and Important notes at the end of this document. Page 3 of 7 September 2011 Ferrites and accessories P 14 x 8, core and accessories B65541, B65542, B65545, B65549 Mounting assembly for printed circuit boards The set comprises a terminal carrier and a yoke For snap-in connection Terminal carrier Material: GFR polyterephthalate UL 94 V-0, insulation class to IEC 60085: F max. operating temperature +155 °C , color code gray, Pocan [E245249 M ], LANXESS AG Solderability to IEC 60068-2-20, test Ta, method 1 aging 3 +235 °C, 2 s Resistance to soldering heat to IEC 60068-2-20, test Tb, method 1B +350 °C, s Yoke Spring yoke, made of tinned nickel silver mm , with ground terminal Complete mounting assembly 4 solder terminals Ordering code B65545B0009X000 Complete mounting assembly 6 solder terminals Ordering code B65545B0010X000 4 solder terminals 6 solder terminals Please read Cautions and warnings and Important notes at the end of this document. Page 4 of 7 September 2011 Ferrites and accessories P 14 x 8, core and accessories B65541, B65542, B65545, B65549 Adjusting screw Tube core with thread and core brake made of GFR polyterephthalate Pocan [E245249 M ], LANXESS AG Figure Tube core Ø x length mm x Material N22 Color code white black Ordering code B65549E0003X023 B65549E0004X023 Please read Cautions and warnings and Important notes at the end of this document. Page 5 of 7 September 2011 Ferrites and accessories Cautions and warnings Mechanical stress and mounting Ferrite cores have to meet mechanical requirements during assembly and for a growing number of applications. Since ferrites are ceramic materials one has to be aware of their special behavior under mechanical load. Just like any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing or tensile load. Especially fast cooling rates under ultrasonic cleaning, high static and cyclic loads can cause cracks or failure of the ferrite cores. For detailed information see Data Book 2007, chapter “General Definitions, Effects of core combination on AL value Stresses in the core affect not only the mechanical but also the magnetic properties. It is apparent that the initial permeability is dependent on the stress state of the core. The higher the stresses are in the core, the lower the value for the initial permeability. Thus, the embedding medium should offer the greatest possible elasticity. For detailed information see Data Book 2007, chapter “General Definitions, Heating up Ferrites can run hot during operation at higher flux densities and higher frequencies. NiZn-materials The magnetic properties of NiZn-materials can change irreversibly when exposed to strong magnetic fields. Processing notes The start of the winding process should be soft. Otherwise, the flanges may be destroyed. Excessive winding forces may damage the flanges or squeeze the tube so that the cores can no longer be mounted. Excessive soldering time at high temperature >300 °C may affect coplanarity or pin arrangement. Not following the processing notes for soldering of the J-leg terminals may cause solderability problems at the transformer because of contamination with tin oxide SnO from the tin bath or burned insulation from the wire. For detailed information see Data Book 2007, chapter “Processing notes, The dimensions of the pin hole arrangement are fixed and should be understood as an ideal recommendation for drilling the printed circuit board. In order to avoid problems when mounting the transformer, customers should make allowances for manufacturing tolerances in the drilling and pickand-place processes by increasing the diameter of the pin holes Please read Cautions and warnings and Important notes at the end of this document. Page 6 of 7 September 2011 Important notes The following applies to all products named in this publication: Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health e.g. in accident prevention or life-saving systems , it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer e.g. installation of protective circuitry or redundancy that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. The warnings, cautions and product-specific notes must be observed. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions e.g. because they are classed as hazardous . Useful information on this will be found in our Material Data Sheets on the Internet Should you have any more detailed questions, please contact our sales offices. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the “General Terms of Delivery for Products and Services in the Electrical Industry” published by the German Electrical and Electronics Industry Association ZVEI . The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSMP, CSSP, CTVS, DeltaCap, DigiSiMic, DSSP, FormFit, MiniBlue, MiniCell, MKD, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SiMic, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at Page 7 of 7

PDF Datasheet Preview

Ferrites and accessories

P 14 x 8, core and accessories
Series/Type Ordering code:

Date Version:

B65541, B65542, B65545, B65549 September 2011

Content of header bars 1 and 2 of data sheet will be automatically entered in headers and footers! Please fill in the table and then change the color to "white". This ensures that the table disappears invisible for the customer PDF. Don't change formatting when entering or pasting text in the table and don't add any cell or line in and to it!

Identification/Classification 1 header 1 + top left bar :

Ferrites and accessories

Identification/Classification 2 header 2 + bottom left header bar :

P 14 x 8, core and accessories
Ordering code top right header bar

Series/Type bottom right header bar

B65541, B65542, B65545, B65549

Preliminary data optional if necessary

Department:

Date:

September 2011

Version:

EPCOS AG Reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without EPCOS' prior express consent is prohibited.

Ferrites and accessories P 14 x 8, core and accessories

B65541, B65542, B65545, B65549

Core Standard to IEC 60133 Delivery mode sets

Magnetic characteristics
with center without
hole
center hole

Amin
21 163
mm-1
mm mm2 mm3

Approx. weight per set
with center without
hole
center hole

Dimensions in mm

Gapped Material AL value
nH M33 100 3% N48 100 3%
160 3% 200 3% 250 3%
approx
102 159 201 255
Ordering code1 - D with center hole - T with threaded sleeve

B65541+0100A033

B65541+0160A048 B65541+0250A048 B65541+0315A048 B65541+0400A048

Ungapped

Material AL value

K1 M33 N48 N30 T38 N87 N41
nH 140 +30/-20% 770 +30/-20%
2100 +30/-20% 4600 +30/-30% 9800 +40/-30% 2800 +30/-30% 3300 +30/-20%
98 618 1340 2680 5710 1630 1920

PV W/set
< 200 mT, 100 kHz, +100 °C < 200 mT, 25 kHz, +100 °C
Ordering code - D with center hole - T with threaded sleeve

B65541D0000R001

B65541D0000R033

B65541D0000R048

B65541W0000Y030

B65541W0000Y038

B65541W0000Y087

B65541W0000R041
1 Replace + by D or T for required version

Please read Cautions and warnings and Important notes at the end of this document.

Page 2 of 7

September 2011

Ferrites and accessories P 14 x 8, core and accessories

B65541, B65542, B65545, B65549

Coil former Standard Material:

Winding:
to IEC 60133

GFR polyterephthalate UL 94 V-0, insulation class to IEC 60085 F max. operating temperature +155 °C , color code black, B65542B000T001 Crastin CE [E41938 M ], E I DUPONT DE NEMOURS & CO INC
see Data Book 2007, chapter “Processing notes”

Insulating washer between core and coil former

For tolerance compensation and for insulation Polyarylate spring washer UL 94 V-0, insulation class to IEC 60085 E +120 °C ,
mm thick, Aryphan F685, [E167358 M ], natural color, LOFO HIGH TECH FILM GMBH

Coil former

Sections

AR value

Insulating washer reel packing, packing unit = 1 reel
Ordering code

B65542B0000T001 B65542A5000X000

Coil former:

Insulating washer:

Please read Cautions and warnings and Important notes at the end of this document.

Page 3 of 7

September 2011

Ferrites and accessories P 14 x 8, core and accessories

B65541, B65542, B65545, B65549

Mounting assembly for printed circuit boards

The set comprises a terminal carrier and a yoke For snap-in connection

Terminal carrier

Material:

GFR polyterephthalate UL 94 V-0, insulation class to IEC 60085:

F max. operating temperature +155 °C , color code gray, Pocan [E245249 M ], LANXESS AG Solderability to IEC 60068-2-20, test Ta, method 1 aging 3 +235 °C, 2 s Resistance to soldering heat to IEC 60068-2-20, test Tb, method 1B +350 °C, s

Yoke Spring yoke, made of tinned nickel silver mm , with ground terminal
Complete mounting assembly 4 solder terminals Ordering code B65545B0009X000
Complete mounting assembly 6 solder terminals Ordering code B65545B0010X000
4 solder terminals
6 solder terminals

Please read Cautions and warnings and Important notes at the end of this document.

Page 4 of 7

September 2011

Ferrites and accessories P 14 x 8, core and accessories

B65541, B65542, B65545, B65549

Adjusting screw

Tube core with thread and core brake made of GFR polyterephthalate Pocan [E245249 M ], LANXESS AG

Figure

Tube core Ø x length mm x

Material N22

Color code white black
Ordering code

B65549E0003X023 B65549E0004X023

Please read Cautions and warnings and Important notes at the end of this document.

Page 5 of 7

September 2011

Ferrites and accessories Cautions and warnings

Mechanical stress and mounting

Ferrite cores have to meet mechanical requirements during assembly and for a growing number of applications. Since ferrites are ceramic materials one has to be aware of their special behavior under mechanical load. Just like any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing or tensile load. Especially fast cooling rates under ultrasonic cleaning, high static and cyclic loads can cause cracks or failure of the ferrite cores. For detailed information see Data Book 2007, chapter “General Definitions,

Effects of core combination on AL value

Stresses in the core affect not only the mechanical but also the magnetic properties. It is apparent that the initial permeability is dependent on the stress state of the core. The higher the stresses are in the core, the lower the value for the initial permeability. Thus, the embedding medium should offer the greatest possible elasticity. For detailed information see Data Book 2007, chapter “General Definitions,

Heating up

Ferrites can run hot during operation at higher flux densities and higher frequencies.

NiZn-materials

The magnetic properties of NiZn-materials can change irreversibly when exposed to strong magnetic fields.

Processing notes

The start of the winding process should be soft. Otherwise, the flanges may be destroyed. Excessive winding forces may damage the flanges or squeeze the tube so that the cores can no longer be mounted. Excessive soldering time at high temperature >300 °C may affect coplanarity or pin arrangement. Not following the processing notes for soldering of the J-leg terminals may cause solderability problems at the transformer because of contamination with tin oxide SnO from the tin bath or burned insulation from the wire. For detailed information see Data Book 2007, chapter “Processing notes, The dimensions of the pin hole arrangement are fixed and should be understood as an ideal recommendation for drilling the printed circuit board. In order to avoid problems when mounting the transformer, customers should make allowances for manufacturing tolerances in the drilling and pickand-place processes by increasing the diameter of the pin holes

Please read Cautions and warnings and Important notes at the end of this document.

Page 6 of 7

September 2011

Important notes

The following applies to all products named in this publication:

Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application.

We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health e.g. in accident prevention or life-saving systems , it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer e.g. installation of protective circuitry or redundancy that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component.

The warnings, cautions and product-specific notes must be observed.

In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions e.g. because they are classed as hazardous . Useful information on this will be found in our Material Data Sheets on the Internet Should you have any more detailed questions, please contact our sales offices.

We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products.

Unless otherwise agreed in individual contracts, all orders are subject to the current version of the “General Terms of Delivery for Products and Services in the Electrical Industry” published by the German Electrical and Electronics Industry Association ZVEI .

The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSMP, CSSP, CTVS, DeltaCap, DigiSiMic, DSSP, FormFit, MiniBlue, MiniCell, MKD, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SiMic, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at

Page 7 of 7

Notice: we do not provide any warranties that information, datasheets, application notes, circuit diagrams, or software stored on this website are up-to-date or error free. The archived B65542A5000X000 Datasheet file may be downloaded here without warranties.

Datasheet ID: B65542A5000X000 511560