621100

621100 Datasheet

621100 Portable Pneumatic Crimp Tool for Miniature Circular Contacts

Part	Datasheet
621100	621100 (pdf)

PDF Datasheet Preview
621100 Portable Pneumatic Crimp Tool for Miniature Circular Contacts • Direct-Drive System for Fluid Operation • Improved Indenter Alignment • Shorter, Streamlined Frame • Balanced Weight Distribution • Improved Grip • More Accurate Cycle Control • Easier Selector Movement • Suspension Mount capability The re-engineered 621100 8-step adjustable manual-feed, pneumatic crimping tool is a fast, versatile, four-indenter tool for crimping MIL-STD and proprietary circular contacts. It is designed to be a pneumatic version to the M22520/2-01 hand tool and is compatible with all of the M22520/2 positioners for crimping contact sizes 20-28 and wire sizes 20-32 AWG. Externally, the tool features a streamlined designed with a better balanced weight distribution and contoured grip for maximum comfort. The part numbers for the new foot pedal and bench mount assemblies are 621295 and 621296, respectively, and the new design also offers suspension mounting capabilities. The new tool design measures at a reduced length of inches and weighs approximately lbs. Internally, the new direct-drive system replaces the traditional cable and pulley system, which was susceptible to tool jamming and incomplete crimp cycles. A full crimp cycle is now achieved by pneumatic logic, eliminating the mechanical ratchet mechanism. This pneumatic logic creates quality crimps and offers improved repeatability that is not dependent on the operator. The tightened tolerances in the indenter housing also create better tip alignment for the 621100 compared to of old design . In addition, the traditional stepped-block gaging mechanism has been replaced by a gaging disk that enables easy, 360-degree selector knob adjustment, with precision gaging. 21615 SW Tualatin Valley Highway, Beaverton, OR 97003 • Tel 503 642-9853 • Copyright 2013 Astro Tool Corp. ALL RIGHTS RESERVED 621100-SL 621100 Portable Pneumatic Crimp Tool for Miniature Circular Contacts Shorter, Streamlined Frame Improved Grip This precision gaging means high output with less downtime, making the 621100 ideal for assembly line operation. Its compact size and light weight allows it to be used as easily as a hand tool, but in a high production setting. The hand trigger is designed for ease of use and no additional operator training is necessary. It operates at 80-120 PSI and no longer requires lubrication in the air supply. We always recommend the periodic gaging of our tools, to ensure accurate calibration. The 615716 M22520/301 gage is recommended for this tool. Also available is the ATK6003 gage kit for M22520/2-01 tool with gage pin assemblies for each selector setting. Improved Indenter Alignment Easier Selector Movement Positioner Part Numbers ASTRO DESCRIP TOOL 621100 Tool Frame -- M22520/2-02 615718 Positioner 5120-00-165-3913 M22520/2-03 615719 Positioner 5120-00-016-7657 M22520/2-04 615720 Positioner 5120-00-017-3640 M22520/2-05 615721 Positioner 5120-00-017-3742 M22520/2-06 615722 Positioner 5120-00-017-3809 M22520/2-07 615723 Positioner 5120-00-017-3827 M22520/2-08 615724 Positioner 5120-00-017-3921 M22520/2-09 615725 Positioner 5120-00-017-3927 M22520/2-10 615726 Positioner 5120-00-017-3932 M22520/2-11 615727 Positioner 5120-00-017-3934 M22520/2-12 615729 Positioner 5120-00-017-3935 M22520/2-13 616031 Positioner 5120-00-132-6939 M22520/2-14 616032 Positioner 5120-00-132-6962 M22520/2-15 616033 Positioner 5120-00-132-6978 M22520/2-16 616034 Positioner 5120-00-132-7868 M22520/2-17 616035 Positioner 5120-00-132-7893 M22520/2-18 616036 Positioner 5120-00-132-7894 M22520/2-19 616037 Positioner 5120-00-132-7872 M22520/2-20 616038 Positioner 5120-00-132-9004 M22520/2-21 616039 Positioner 5120-00-133-0029 M22520/2-22 615448 Positioner 5120-01-106-3737 M22520/2-23 616191 Positioner 5120-01-117-3905 M22520/2-24 616260 Positioner 5120-00-348-7531 M22520/2-25 616411 Positioner 5120-00-132-6932

PDF Datasheet Preview

621100 Portable Pneumatic Crimp Tool for Miniature Circular Contacts
• Direct-Drive System for Fluid Operation
• Improved Indenter Alignment
• Shorter, Streamlined Frame
• Balanced Weight Distribution
• Improved Grip
• More Accurate Cycle Control
• Easier Selector Movement
• Suspension Mount capability

The re-engineered 621100 8-step adjustable manual-feed, pneumatic crimping tool is a fast, versatile, four-indenter tool for crimping MIL-STD and proprietary circular contacts. It is designed to be a pneumatic version to the M22520/2-01 hand tool and is compatible with all of the M22520/2 positioners for crimping contact sizes 20-28 and wire sizes 20-32 AWG.

Externally, the tool features a streamlined designed with a better balanced weight distribution and contoured grip for maximum comfort. The part numbers for the new foot pedal and bench mount assemblies are 621295 and 621296, respectively, and the new design also offers suspension mounting capabilities. The new tool design measures at a reduced length of inches and weighs approximately lbs.

Internally, the new direct-drive system replaces the traditional cable and pulley system, which was susceptible to tool jamming and incomplete crimp cycles. A full crimp cycle is now achieved by pneumatic logic, eliminating the mechanical ratchet mechanism. This pneumatic logic creates quality crimps and offers improved repeatability that is not dependent on the operator. The tightened tolerances in the indenter housing also create better tip alignment for the 621100 compared to of old design . In addition, the traditional stepped-block gaging mechanism has been replaced by a gaging disk that enables easy, 360-degree selector knob adjustment, with precision gaging.
21615 SW Tualatin Valley Highway, Beaverton, OR 97003
• Tel 503 642-9853
• Copyright 2013 Astro Tool Corp. ALL RIGHTS RESERVED
621100-SL
621100 Portable Pneumatic Crimp Tool for Miniature Circular Contacts

Shorter, Streamlined Frame

Improved Grip

This precision gaging means high output with less downtime, making the 621100 ideal for assembly line operation. Its compact size and light weight allows it to be used as easily as a hand tool, but in a high production setting. The hand trigger is designed for ease of use and no additional operator training is necessary. It operates at 80-120 PSI and no longer requires lubrication in the air supply. We always recommend the periodic gaging of our tools, to ensure accurate calibration. The 615716 M22520/301 gage is recommended for this tool. Also available is the ATK6003 gage kit for M22520/2-01 tool with gage pin assemblies for each selector setting.

Improved Indenter Alignment

Easier Selector Movement

Positioner Part Numbers

ASTRO DESCRIP TOOL
621100 Tool Frame --

M22520/2-02 615718 Positioner 5120-00-165-3913

M22520/2-03 615719 Positioner 5120-00-016-7657

M22520/2-04 615720 Positioner 5120-00-017-3640

M22520/2-05 615721 Positioner 5120-00-017-3742

M22520/2-06 615722 Positioner 5120-00-017-3809

M22520/2-07 615723 Positioner 5120-00-017-3827

M22520/2-08 615724 Positioner 5120-00-017-3921

M22520/2-09 615725 Positioner 5120-00-017-3927

M22520/2-10 615726 Positioner 5120-00-017-3932

M22520/2-11 615727 Positioner 5120-00-017-3934

M22520/2-12 615729 Positioner 5120-00-017-3935

M22520/2-13 616031 Positioner 5120-00-132-6939

M22520/2-14 616032 Positioner 5120-00-132-6962

M22520/2-15 616033 Positioner 5120-00-132-6978

M22520/2-16 616034 Positioner 5120-00-132-7868

M22520/2-17 616035 Positioner 5120-00-132-7893

M22520/2-18 616036 Positioner 5120-00-132-7894

M22520/2-19 616037 Positioner 5120-00-132-7872

M22520/2-20 616038 Positioner 5120-00-132-9004

M22520/2-21 616039 Positioner 5120-00-133-0029

M22520/2-22 615448 Positioner 5120-01-106-3737

M22520/2-23 616191 Positioner 5120-01-117-3905

M22520/2-24 616260 Positioner 5120-00-348-7531

M22520/2-25 616411 Positioner 5120-00-132-6932

Notice: we do not provide any warranties that information, datasheets, application notes, circuit diagrams, or software stored on this website are up-to-date or error free. The archived 621100 Datasheet file may be downloaded here without warranties.

Datasheet ID: 621100 518839