104959-001

104959-001 Datasheet

2* 104958-1 INSULATION BARREL CRIMPER, 22-26 and 28-32 Gauge Wire

Part	Datasheet
104959-001	104959-001 (pdf)

Related Parts	Information
104756-001	104756-001
HT-0095	HT-0095

PDF Datasheet Preview
ELECTRONICS HT-0095 Mini PV Receptacles 22-32 AWG Crimping Hand Tool Tool P/N HT-0095 FCI MANUAL P/N 415988-001 STATUS Released Printed Dec 19, 2002 ELECTRONICS HT-0095 STATUS Released Printed Dec 19, 2002 ELECTRONICS Table of Contents Introduction Hand Tool 2 Table of Contents Hand Tool Function 4 Physical Description 4 Principles of Operation 5 Specifications 5 Operation Operating Procedures 6 Terminal Inspection 7 Service Parts Replacement Procedure Anvil 10 Anvil Installation 11 Wire and Insulation Barrel Crimpers and Tonker Removal 12 Wire and Insulation Barrel Crimpers and Tonker Installation 13 Holding Pin Removal 13 Holding Pin Installation 14 Crimp Height 15 Spare Parts Parts Ordering Information 16 Hand Tool Repair Policy 17 Recommended Spare Parts 17 Reference Documents Form # E-3246--Hand Tool Warranty Form # E-3247--FCI Electronics Address List TA Latch Housing Mini PV Crimp/Appl. Data TA-146 Discrete Wire Mini PV Crimp/Appl. Data STATUS Released Printed Dec 19, 2002 ELECTRONICS INTRODUCTION Hand Tool Function The HT-0095 is a manually operated hand tool designed for crimping loose piece individual Mini PV terminals to various sizes of wire. Physical Description The major components, which make up the HT-0095, are identified in Figure These components include a frame, lever, tooling and tooling holders, and terminal holding pins. The heart of the hand tool is the tooling. The tooling performs the crimping operation and is divided into top and bottom component groups. The top group consists of those parts, which remain stationary with the frame. The bottom group contains those parts, which move with the lever. The HT-0095 is equipped with tooling for crimping two different ranges of wire sizes. These are identified as "A" and "B" on a plate affixed to the hand tool frame. The "A" side tooling is for crimping terminals to wire sizes ranging from 28-32 AWG. The "B" side tooling is used for wire sizes from 22-26 AWG. Figure 1 STATUS Released Printed Dec 19, 2002 Principles of Operation ELECTRONICS The lever attaches to the lower tooling and provides the mechanical advantage to generate the necessary crimping pressure. As the lever is closed, a ratchet mechanism engages to prevent the lever from opening until the crimping cycle is complete. When the lever is pulled closed, the lower tooling and terminal are pushed up against the upper tooling. The crimp is formed between the wire and insulation barrel anvils and the wire and insulation crimpers. Once closed, the ratchet releases and allows a spring to pull the lever open. Specifications See TA-75, TA-146 When crimping the Mini PV to wires, the following parameters must be met. Wire Length Requirements • Minimum mm in. • Maximum Required Insulation Diameters of Wires • "A" Side 28-32 AWG mm in. Dia. • "B" Side 22-26 AWG mm in. Dia. Strip Length of Insulation: • Discrete and Latch Housing Applications mm 150- in. • Rod Housing Applications mm in. Wire Barrel Crimp Height For All Applications • Single Wire 22-26 AWG or Two Wires 26-28 AWG mm in. • Single Wire 28-32 AWG or Two Wires 30-32 AWG mm in. Insulation Barrel Crimp Height: • Discrete Application mm 112 in. Max. • Latch and Rod Housing Applications mm in. Max. Mini PV Receptacles • Loose Piece AWG NOTE Loose piece terminals have different part numbers than reeled terminals. STATUS Released Printed Dec 19, 2002 ELECTRONICS CAUTION If the terminal and the tooling are not compatible, damage to the tooling could result. If you wish to use a terminal with a part number other than the one that was ordered for the HT-0095, check with your distributor or with FCI Electronics to be sure that the new terminal number is compatible with your hand tool. OPERATION Operating Procedures WARNING To prevent hand injury, keep fingers from between the upper and lower tooling and from between the lever and handle when closing hand tool. Hold the hand tool so that the lever is on the left. With your index finger, push and hold the terminal holder in its forward position see Figure Insert the disconnect box portion of the terminal, with "U" shaped barrels up, onto the holding pin and against the pin shoulder. While holding the terminal against the shoulder, release the terminal holder. This ensures that the terminal remains in proper position while moving over the anvil. Figure Positioning Terminal STATUS Released Printed Dec 19, 2002 Parts Ordering Information To obtain replacement parts, contact FCI Electronics 825 Old Trail Road Etters, PA. 17319-9769 Phone Toll Free 1-800-237-2374 Please provide the description of the part, FCI part number if specified , quantity desired, and also the hand tool model and serial number. STATUS Released Printed Dec 19, 2002 ELECTRONICS Hand Tool Repair Policy FCI Electronics charges a standard rate to repair any hand tool not under warranty. Phone Toll Free 1-800-237-2374 to obtain a Return Material Authorization number RMA , shipping instructions and the current cost of repair. FCI will repair the hand tool and return it to you by the fastest means possible. Parts List for Figure HT-95 Hand Tool Parts Index No. Part No. 1 155089-001 CRIMPER HOLDER 2* 104958-1 INSULATION BARREL CRIMPER, 22-26 and 28-32 Gauge Wire 3* 104959-1 WIRE BARREL CRIMPER, 22-26 AND 28-32 Gauge Wire 4 102466-1 ANVIL HOLDER 5* 104914-1 INSULATION BARREL ANVIL, 28-32 Gauge Wire A SIDE 6* 104914-2 INSULATION BARREL ANVIL, 22-26 AWG Wire B SIDE 7* 104960-1 WIRE BARREL ANVIL, 28-32 Gauge Wire A SIDE 8* 104960-2 WIRE BARREL ANVIL, 22-26 AWG Wire B SIDE 9 915305-224 SCREW, Cap, Socket Hd, 4-40 NF x 3/8” lg. 10 102467-5 TERMINAL HOLDER 11 A-856-1 TOOL HOLDER, Adjustable 12 915305-559 SETSCREW, Socket Hd. 2-56 NF x 1/8” lg. 13 915305-205 SCREW, Cap, Socket Hd, 6-40 NF x lg. 14* 104756-1 HOLDING PIN sq. BergPin Material lg. 15 102468-1 GUIDE PIN 16 900066-001 "O" RING, 01-004 17 102470-1 HOLDING SPRING 18 104964-1 TONKER A-1153 SPRING TONKER A-1155 SPRING GUIDE 21 155014-001 SPRING RETAINER 22 144547-001 GUIDE RAIL * Recommended Spare Parts STATUS Released Printed Dec 19, 2002 ELECTRONICS Figure HT-95 Hand Tool Parts STATUS Released Printed Dec 19, 2002

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ELECTRONICS

HT-0095 Mini PV Receptacles 22-32 AWG Crimping Hand Tool

Tool P/N HT-0095

FCI MANUAL P/N 415988-001

STATUS Released Printed Dec 19, 2002

ELECTRONICS

HT-0095

STATUS Released Printed Dec 19, 2002

ELECTRONICS

Table of Contents

Introduction

Hand Tool 2 Table of Contents Hand Tool Function 4 Physical Description 4 Principles of Operation 5 Specifications 5

Operation

Operating Procedures 6 Terminal Inspection 7

Service

Parts Replacement Procedure Anvil 10 Anvil Installation 11 Wire and Insulation Barrel Crimpers and Tonker Removal 12 Wire and Insulation Barrel Crimpers and Tonker Installation 13 Holding Pin Removal 13 Holding Pin Installation 14

Crimp Height 15 Spare Parts
Parts Ordering Information 16 Hand Tool Repair Policy 17 Recommended Spare Parts 17

Reference Documents

Form # E-3246--Hand Tool Warranty Form # E-3247--FCI Electronics Address List TA Latch Housing Mini PV Crimp/Appl. Data TA-146 Discrete Wire Mini PV Crimp/Appl. Data

STATUS Released Printed Dec 19, 2002

ELECTRONICS

INTRODUCTION

Hand Tool Function

The HT-0095 is a manually operated hand tool designed for crimping loose piece individual Mini PV terminals to various sizes of wire.

Physical Description

The major components, which make up the HT-0095, are identified in Figure These components include a frame, lever, tooling and tooling holders, and terminal holding pins. The heart of the hand tool is the tooling. The tooling performs the crimping operation and is divided into top and bottom component groups. The top group consists of those parts, which remain stationary with the frame. The bottom group contains those parts, which move with the lever. The HT-0095 is equipped with tooling for crimping two different ranges of wire sizes. These are identified as "A" and "B" on a plate affixed to the hand tool frame. The "A" side tooling is for crimping terminals to wire sizes ranging from 28-32 AWG. The "B" side tooling is used for wire sizes from 22-26 AWG.

Figure 1

STATUS Released Printed Dec 19, 2002

Principles of Operation

ELECTRONICS

The lever attaches to the lower tooling and provides the mechanical advantage to generate the necessary crimping pressure. As the lever is closed, a ratchet mechanism engages to prevent the lever from opening until the crimping cycle is complete. When the lever is pulled closed, the lower tooling and terminal are pushed up against the upper tooling. The crimp is formed between the wire and insulation barrel anvils and the wire and insulation crimpers. Once closed, the ratchet releases and allows a spring to pull the lever open.

Specifications See TA-75, TA-146 When crimping the Mini PV to wires, the following parameters must be met.

Wire Length Requirements
• Minimum mm in.
• Maximum Required

Insulation Diameters of Wires
• "A" Side 28-32 AWG mm in. Dia.
• "B" Side 22-26 AWG mm in. Dia.

Strip Length of Insulation:
• Discrete and Latch Housing Applications mm 150- in.
• Rod Housing Applications mm in.

Wire Barrel Crimp Height For All Applications
• Single Wire 22-26 AWG or Two Wires 26-28 AWG mm in.
• Single Wire 28-32 AWG or Two Wires 30-32 AWG mm in.

Insulation Barrel Crimp Height:
• Discrete Application mm 112 in. Max.
• Latch and Rod Housing

Applications mm in. Max.

Mini PV Receptacles
• Loose Piece AWG

NOTE Loose piece terminals have different part numbers than reeled terminals.

STATUS Released Printed Dec 19, 2002

ELECTRONICS

CAUTION

If the terminal and the tooling are not compatible, damage to the tooling could result. If you wish to use a terminal with a part number other than the one that was ordered for the HT-0095, check with your distributor or with FCI Electronics to be sure that the new terminal number is compatible with your hand tool.

OPERATION

Operating Procedures

WARNING

To prevent hand injury, keep fingers from between the upper and lower tooling and from between the lever and handle when closing hand tool.

Hold the hand tool so that the lever is on the left. With your index finger, push and hold the terminal holder in its forward position see Figure

Insert the disconnect box portion of the terminal, with "U" shaped barrels up, onto the holding pin and against the pin shoulder. While holding the terminal against the shoulder, release the terminal holder. This ensures that the terminal remains in proper position while moving over the anvil.

Figure Positioning Terminal

STATUS Released Printed Dec 19, 2002
Parts Ordering Information

To obtain replacement parts, contact FCI Electronics 825 Old Trail Road Etters, PA. 17319-9769 Phone Toll Free 1-800-237-2374 Please provide the description of the part, FCI part number if specified , quantity desired, and also the hand tool model and serial number.

STATUS Released Printed Dec 19, 2002

ELECTRONICS

Hand Tool Repair Policy

FCI Electronics charges a standard rate to repair any hand tool not under warranty. Phone Toll Free 1-800-237-2374 to obtain a Return Material Authorization number RMA , shipping instructions and the current cost of repair. FCI will repair the hand tool and return it to you by the fastest means possible.

Parts List for Figure HT-95 Hand Tool Parts

Index

No. Part No.
1 155089-001 CRIMPER HOLDER
2* 104958-1 INSULATION BARREL CRIMPER, 22-26 and 28-32 Gauge Wire
3* 104959-1 WIRE BARREL CRIMPER, 22-26 AND 28-32 Gauge Wire
4 102466-1 ANVIL HOLDER
5* 104914-1 INSULATION BARREL ANVIL, 28-32 Gauge Wire A SIDE
6* 104914-2 INSULATION BARREL ANVIL, 22-26 AWG Wire B SIDE
7* 104960-1 WIRE BARREL ANVIL, 28-32 Gauge Wire A SIDE
8* 104960-2 WIRE BARREL ANVIL, 22-26 AWG Wire B SIDE
9 915305-224 SCREW, Cap, Socket Hd, 4-40 NF x 3/8” lg.
10 102467-5 TERMINAL HOLDER
11 A-856-1 TOOL HOLDER, Adjustable
12 915305-559 SETSCREW, Socket Hd. 2-56 NF x 1/8” lg.
13 915305-205 SCREW, Cap, Socket Hd, 6-40 NF x lg.
14* 104756-1 HOLDING PIN sq. BergPin Material lg.
15 102468-1 GUIDE PIN
16 900066-001 "O" RING, 01-004
17 102470-1 HOLDING SPRING
18 104964-1 TONKER

A-1153 SPRING TONKER

A-1155 SPRING GUIDE
21 155014-001 SPRING RETAINER
22 144547-001 GUIDE RAIL
* Recommended Spare Parts

STATUS Released Printed Dec 19, 2002

ELECTRONICS

Figure HT-95 Hand Tool Parts

STATUS Released Printed Dec 19, 2002

Notice: we do not provide any warranties that information, datasheets, application notes, circuit diagrams, or software stored on this website are up-to-date or error free. The archived 104959-001 Datasheet file may be downloaded here without warranties.

Datasheet ID: 104959-001 635120