133911-102

133911-102 Datasheet

P/N 133911-102

Part	Datasheet
133911-102	133911-102 (pdf)

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OLYMPIAN MODEL 740 Operation and Service Manual P/N 133911-102 FCI MANUAL P/N 133865-001 Data herein has been verified and validated and believed adequate for the intended use. If the machine or procedures are used for purposes beyond the capabilities specified, FCI does not guarantee results and assumes no obligation or liability. This publication is not a license to operate under, nor a recommendation to infringe upon, any process patents. STATUSR eleased Printed Jul 05, OLYMPIAN MODEL 740 STATUSR eleased Printed Jul 05, Table of Contents INTRODUCTION Scope of Manual Machine Function Specifications Safety INSTALLATION General 7 Installation Precautions Tools and Machine Inspection Machine Placement Electrical Terminal Guide Plate Assembly Side Terminal Guide Plate Assembly End Feed Reel Safety Guard 10 OPERATION 11 Controls and Indicators 11 Press Cycle Description 11 Manual Cycling of Press PIC 11 Manual Cycling Press without 11 Semi-Automatic Operation 12 13 PIC Changeover End Feed 13 PIC Changeover Side Feed 14 Ram Height 15 Brake Adjustment 16 Belt 17 Belt Adjustment 17 Flywheel 18 Service 19 Parts 19 Troubleshooting Chart 20 REFERENCE DRAWINGS 133911-001 133927-001 144758-001 EPL, Olympian 740 X-View, Figure 8 OL740 Electrical Schematic Electrical Schematic OL740 4 Pole Power Switch REFERENCE DOCUMENTS Delete any form references below that are not needed FORM #E-3245 - -Customer Application Machine Warranty and Service Policy “Section I” Equipment owned by FCI Electronics. FORM #E-3244 - -Customer Application Machine Warranty and Service Policy “Section II” Equipment purchased by the customer. FORM # E-3247- - FCI Electronics Address List STATUSR eleased Printed Jul 05, Introduction Scope of Manual This manual contains the information necessary to understand, install, operate, maintain, and order parts for the OLYMPIAN Model This information is intended for use by both operator and service personnel. However, certain procedures within the manual should be performed by service personnel only these procedures are identified by a warning instruction. The table of contents in the front of the manual gives a paragraph-by-paragraph breakdown of the subject matter covered in each section. WARNINGS, CAUTIONS, and NOTES within the text of this manual are used to emphasize important and critical instructions. WARNING An operating procedure, practice, etc. which, if not carefully followed, could result in personal injury or affect the operator's health. CAUTION An operation procedure, practice, etc. which, if not strictly observed, could result in damage of equipment. NOTE An operating procedure, condition, etc. which it is essential to highlight. We recommend that operator or service personnel responsible for maintenance of the Model 740 become thoroughly familiar with all aspects of the machine's construction and operation. If operational or maintenance problems arise which are beyond the scope of this manual, contact your district service representative. Machine Function Press The OLYMPIAN Model 740 is a semi-automatic bench press with a rolling clutch providing high production speed. With a properly installed Precision Interchangeable Crimper PIC , this unit provides a stable, high quality, discrete crimp-to-wire termination. Specifications General Dimensions allowing for 24 inch reel of terminals • cm 28 in. • Width Front and Rear Cover Open cm 31 in. • Width cm 22 in. • Width with Side Guard Open cm 37 in. • Height cm 44 in. • Weight 95 kg 209 lbs. • Application Rate 2,400 per hour depending on operator dexterity STATUSR eleased Printed Jul 05, Electrical Requirements • 115V ac, 60Hz 1 Phase • 115V ac, 50/60 Hz. 1730 RPM 4 PH A Capacitor Start Motor 185 uf Capacitor • Fuse 10A • Power Cord Length m 6 ft. • Press Rating 1814 Kg 2 Ton CAUTION Wire Color-coding in press may not comply with J.I.C. Standards. Safety Precautions Press must be bolted to a sturdy workbench utilizing four boltholes in the casting base. This is required to prevent press from vibrating and possibility falling from bench. Turn power switch to the OFF position before opening hinged doors of the safety guard, and before making any adjustments. WARNING To avoid the possibility of an electrical shock. Disconnect the power cord from its outlet before opening the front door of the press. The hand crank, for manual cycling the press, is fitted with an internal spring. When the inward pressure is released from the hand crank, it should disengage from the crankshaft of the press. WARNING The hand crank must be removed from the crankshaft before the power switch is switched to the ON position to prevent bodily injury or damage to the equipment. After rotating the crankshaft by hand and before switching the press' power switch to the ON position, make sure that the mark on the square-ended shaft at the rear of the press is in alignment with the 0º mark refer to Figure Failure to properly position the mark will cause a rattling noise when the power is moved to the ON position or could cause the fuse to blow. WARNING Personnel other than maintenance should never operate the bench press without the safety guard in the closed position. STATUSR eleased Printed Jul 05, Figure 1 A complete tool kit may be obtained by ordering Part Number Machine Inspection The OLYMPIAN Model 740 was inspected, adjusted, and tested before shipment. After the machine has been unpacked, place it on a sturdy workbench where it is easily accessible for inspection. Inspect all items for possible damage that may have occurred during shipment. Check for dents, broken knobs, switches, etc. If damage or missing items are found, notify the carrier and the FCI District Sales Office. Retain any shipping containers in case repacking is necessary. Machine Placement The operators' comfort is an important factor in operating the Model 740 safely. In order to reduce operation fatigue and increase productivity, consideration should be given to the placement of the machine. STATUSR eleased Printed Jul 05, • The front edge of the machine should be six to eight inches from the front edge of the workbench in order to prevent discomfort to the operator. • Allow room to obtain access to the back and sides of the machine for servicing. • Secure press to workbench, possibly using the carriage bolts 5-16 in. X in. long with washer and nut that were used to fasten the press to the pallet for shipment. Electrical Hook-Up WARNING The power switch on the press should be in the OFF position prior to electrical connection to prevent possible bodily injury by premature operation. Connect the power cord to an 115V, 60 Hz grounded outlet. Terminal Guide Plate Assembly Side Feed Refer to drawing and EPL 133911 Installation • Turn bar for guide plate mounting 57 , with terminal guide plate 48 assembly attached, into threaded hole on left side of frame • To tighten bar 57 to the frame, place wrench onto the flats provided and turn. • If the terminal guide plate 48 is not aligned properly, loosen the two cap screws in the clamp and align. Retighten cap screws. Removal • Place wrench onto the flats on the bar 57 and loosen. • Rotate the bar 57 with terminal guide plate assembly attached, until removed from the frame Terminal Guide Plate Assembly End Feed Refer to drawing and EPL 133911 Installation • Turn bar for guide plate mounting 57 , with terminal guide plate assembly attached, into threaded hole on the back of the rear cover • To tighten bar 57 to the frame, place wrench onto the flats provided and turn. • If the terminal guide plate 48 is not aligned properly loosen the two cap screws in the clamp and align. Retighten cap screws. STATUSR eleased Printed Jul 05, Removal • Place wrench onto the flats on the bar 57 and loosen. • Rotate the bar 57 with terminal guide plate assembly attached, until removed from the frame Reel Bracket Refer to drawing and EPL 133911 Side Feed • Position reel bracket 49 as shown and tighten cap screws on right of frame 58 against flat on bracket. • Install the rear reel boss 50 , with clamp bolt 52 attached, then the spring 53 and collar • Install reel of terminals so that terminals unreel from the left side, with the U-shaped barrels up. • Then install reel stopper 51 and front reel boss 50 with clamp bolt 52 attached. • Align reel of terminals so that it is centered with the slot in the PIC where the terminals enter. • Next slide the rear reel boss with spring and collar against the reel and tighten clamp bolt. • Then slide the reel stopper and the front reel boss against the reel with light tension. Tighten clamp bolt. NOTE Too much tension on the reel could cause feed problems in the PIC. If there is not enough tension, terminals could unwind freely. End Feed If reel bracket is positioned as shown: • Loosen cap screw, which secures reel bracket 49 , located on right side of frame • Pivot reel bracket assembly 90o toward the right and tighten cap screw onto the flat of the bracket. • Install the rear reel boss 50 , with clamp bolt 52 attached, then the spring 53 and collar • Install reel of terminals so that terminals unreel with the U-shaped barrels up. STATUSR eleased Printed Jul 05, • Then install the front reel boss 50 with clamp bolt 52 attached. • Align reel of terminals so that it is centered with the slot in the PIC where the terminals enter. • Next, slide the rear reel boss with spring against the reel and tighten clamp bolt.

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OLYMPIAN MODEL 740 Operation and Service Manual

P/N 133911-102

FCI MANUAL P/N 133865-001

Data herein has been verified and validated and believed adequate for the intended use. If the machine or procedures are used for purposes beyond the capabilities specified, FCI does not guarantee results and assumes no obligation or liability. This publication is not a license to operate under, nor a recommendation to infringe upon, any process patents.

STATUSR eleased Printed Jul 05,

OLYMPIAN MODEL 740

STATUSR eleased Printed Jul 05,

Table of Contents

INTRODUCTION Scope of Manual Machine Function Specifications Safety

INSTALLATION General 7 Installation Precautions Tools and Machine Inspection Machine Placement Electrical Terminal Guide Plate Assembly Side Terminal Guide Plate Assembly End Feed Reel Safety Guard 10

OPERATION 11 Controls and Indicators 11 Press Cycle Description 11 Manual Cycling of Press PIC 11 Manual Cycling Press without 11 Semi-Automatic Operation 12
13 PIC Changeover End Feed 13 PIC Changeover Side Feed 14 Ram Height 15 Brake Adjustment 16 Belt 17 Belt Adjustment 17 Flywheel 18 Service 19 Parts 19 Troubleshooting Chart 20

REFERENCE DRAWINGS 133911-001 133927-001 144758-001

EPL, Olympian 740 X-View, Figure 8 OL740 Electrical Schematic Electrical Schematic OL740 4 Pole Power Switch

REFERENCE DOCUMENTS Delete any form references below that are not needed FORM #E-3245 - -Customer Application Machine Warranty and Service Policy “Section I” Equipment owned by FCI Electronics. FORM #E-3244 - -Customer Application Machine Warranty and Service Policy “Section II” Equipment purchased by the customer. FORM # E-3247- - FCI Electronics Address List

STATUSR eleased Printed Jul 05,

Introduction

Scope of Manual This manual contains the information necessary to understand, install, operate, maintain, and order parts for the OLYMPIAN Model This information is intended for use by both operator and service personnel. However, certain procedures within the manual should be performed by service personnel only these procedures are identified by a warning instruction. The table of contents in the front of the manual gives a paragraph-by-paragraph breakdown of the subject matter covered in each section.

WARNINGS, CAUTIONS, and NOTES within the text of this manual are used to emphasize important and critical instructions.

WARNING An operating procedure, practice, etc. which, if not carefully followed, could result in personal injury or affect the operator's health.

CAUTION An operation procedure, practice, etc. which, if not strictly observed, could result in damage of equipment.

NOTE An operating procedure, condition, etc. which it is essential to highlight.

We recommend that operator or service personnel responsible for maintenance of the Model 740 become thoroughly familiar with all aspects of the machine's construction and operation. If operational or maintenance problems arise which are beyond the scope of this manual, contact your district service representative.

Machine Function Press The OLYMPIAN Model 740 is a semi-automatic bench press with a rolling clutch providing high production speed. With a properly installed Precision Interchangeable Crimper PIC , this unit provides a stable, high quality, discrete crimp-to-wire termination.

Specifications General Dimensions allowing for 24 inch reel of terminals
• cm 28 in.
• Width Front and Rear Cover Open cm 31 in.
• Width cm 22 in.
• Width with Side Guard Open cm 37 in.
• Height cm 44 in.
• Weight 95 kg 209 lbs.
• Application Rate 2,400 per hour depending on operator dexterity

STATUSR eleased Printed Jul 05,

Electrical Requirements
• 115V ac, 60Hz 1 Phase
• 115V ac, 50/60 Hz. 1730 RPM
4 PH A Capacitor Start Motor 185 uf Capacitor
• Fuse 10A
• Power Cord Length m 6 ft.
• Press Rating 1814 Kg 2 Ton

CAUTION Wire Color-coding in press may not comply with J.I.C. Standards.

Safety Precautions Press must be bolted to a sturdy workbench utilizing four boltholes in the casting base. This is required to prevent press from vibrating and possibility falling from bench.

Turn power switch to the OFF position before opening hinged doors of the safety guard, and before making any adjustments.

WARNING To avoid the possibility of an electrical shock. Disconnect the power cord from its outlet before opening the front door of the press.

The hand crank, for manual cycling the press, is fitted with an internal spring. When the inward pressure is released from the hand crank, it should disengage from the crankshaft of the press.

WARNING The hand crank must be removed from the crankshaft before the power switch is switched to the ON position to prevent bodily injury or damage to the equipment.

After rotating the crankshaft by hand and before switching the press' power switch to the ON position, make sure that the mark on the square-ended shaft at the rear of the press is in alignment with the 0º mark refer to Figure Failure to properly position the mark will cause a rattling noise when the power is moved to the ON position or could cause the fuse to blow.

WARNING Personnel other than maintenance should never operate the bench press without the safety guard in the closed position.

STATUSR eleased Printed Jul 05,

Figure 1
A complete tool kit may be obtained by ordering Part Number

Machine Inspection The OLYMPIAN Model 740 was inspected, adjusted, and tested before shipment. After the machine has been unpacked, place it on a sturdy workbench where it is easily accessible for inspection.

Inspect all items for possible damage that may have occurred during shipment. Check for dents, broken knobs, switches, etc. If damage or missing items are found, notify the carrier and the FCI District Sales Office. Retain any shipping containers in case repacking is necessary.

Machine Placement The operators' comfort is an important factor in operating the Model 740 safely. In order to reduce operation fatigue and increase productivity, consideration should be given to the placement of the machine.

STATUSR eleased Printed Jul 05,
• The front edge of the machine should be six to eight inches from the front edge of the workbench in order to prevent discomfort to the operator.
• Allow room to obtain access to the back and sides of the machine for servicing.
• Secure press to workbench, possibly using the carriage bolts 5-16 in. X in. long with washer and nut that were used to fasten the press to the pallet for shipment.

Electrical Hook-Up WARNING The power switch on the press should be in the OFF position prior to electrical connection to prevent possible bodily injury by premature operation.

Connect the power cord to an 115V, 60 Hz grounded outlet.

Terminal Guide Plate Assembly Side Feed Refer to drawing and EPL 133911

Installation
• Turn bar for guide plate mounting 57 , with terminal guide plate 48 assembly attached, into threaded hole on left side of frame
• To tighten bar 57 to the frame, place wrench onto the flats provided and turn.
• If the terminal guide plate 48 is not aligned properly, loosen the two cap screws in the clamp and align. Retighten cap screws.

Removal
• Place wrench onto the flats on the bar 57 and loosen.
• Rotate the bar 57 with terminal guide plate assembly attached, until removed from the frame

Terminal Guide Plate Assembly End Feed Refer to drawing and EPL 133911

Installation
• Turn bar for guide plate mounting 57 , with terminal guide plate assembly attached, into threaded hole on the back of the rear cover
• To tighten bar 57 to the frame, place wrench onto the flats provided and turn.
• If the terminal guide plate 48 is not aligned properly loosen the two cap screws in the clamp and align. Retighten cap screws.

STATUSR eleased Printed Jul 05,

Removal
• Place wrench onto the flats on the bar 57 and loosen.
• Rotate the bar 57 with terminal guide plate assembly attached, until removed from the frame

Reel Bracket Refer to drawing and EPL 133911

Side Feed
• Position reel bracket 49 as shown and tighten cap screws on right of frame 58 against flat on bracket.
• Install the rear reel boss 50 , with clamp bolt 52 attached, then the spring 53 and collar
• Install reel of terminals so that terminals unreel from the left side, with the U-shaped barrels up.
• Then install reel stopper 51 and front reel boss 50 with clamp bolt 52 attached.
• Align reel of terminals so that it is centered with the slot in the PIC where the terminals enter.
• Next slide the rear reel boss with spring and collar against the reel and tighten clamp bolt.
• Then slide the reel stopper and the front reel boss against the reel with light tension. Tighten clamp bolt.

NOTE Too much tension on the reel could cause feed problems in the PIC. If there is not enough tension, terminals could unwind freely.

End Feed If reel bracket is positioned as shown:
• Loosen cap screw, which secures reel bracket 49 , located on right side of frame
• Pivot reel bracket assembly 90o toward the right and tighten cap screw onto the flat of the bracket.
• Install the rear reel boss 50 , with clamp bolt 52 attached, then the spring 53 and collar
• Install reel of terminals so that terminals unreel with the U-shaped barrels up.

STATUSR eleased Printed Jul 05,
• Then install the front reel boss 50 with clamp bolt 52 attached.
• Align reel of terminals so that it is centered with the slot in the PIC where the terminals enter.
• Next, slide the rear reel boss with spring against the reel and tighten clamp bolt.

Notice: we do not provide any warranties that information, datasheets, application notes, circuit diagrams, or software stored on this website are up-to-date or error free. The archived 133911-102 Datasheet file may be downloaded here without warranties.

Datasheet ID: 133911-102 634936