JRCW016A0R64-18Z

JRCW016A0R64-18Z Datasheet

JRCW016A0R Orca* Series DC-DC Converter Power Modules

Part	Datasheet
JRCW016A0R64-18Z	JRCW016A0R64-18Z (pdf)

PDF Datasheet Preview
Data Sheet JRCW016A0R Orca* Series DC-DC Converter Power Modules Vdc Input 28Vdc Output 16Adc Output • RF Power Amplifier • Wireless Networks • Switching Networks Options • Output OCP/OVP auto restart • Shorter pins • Unthreaded heatsink holes • Tunable Loop* for transient response optimization • Compliant to RoHS II EU Directive 2011/65/EC -Z versions • Compliant to REACH Directive EC No 1907/2006 • High power density 166 W/in3 • Very high efficiency Typ at Full Load • Industry standard half-brick pin-out • Low output ripple and noise • Industry standard, DOSA compliant half-brick footprint 57.7mm x 60.7mm x 12.7mm x • Remote Sense • 2:1 input voltage range • Single tightly regulated output • Constant switching frequency • Constant Current Overcurrent limit • Latch after short circuit fault shutdown • Over temperature protection auto restart • Output voltage adjustment trim, 14.0Vdc to 35.2Vdc • Wide operating case temperature range -40°C to 100°C • CE mark meets 2006/95/EC directives§ • ANSI/UL# 60950-1, 2nd Ed. Recognized, CSA† C22.2 No. 609501-07 Certified, and 0805-1 EN60950-1, 2nd Ed. Licensed • ISO** 9001 and ISO 14001 certified manufacturing facilities • Compliant to IPC-9592A, Category 2, Class II The JRCW016A0R Orca series of dc-dc converters are a new generation of isolated, very high efficiency DC/DC power modules providing up to up to 16Adc output current at a nominal output voltage of 28Vdc in an industry standard, DOSA compliant halfbrick size footprint, which makes it an ideal choice for high voltage and high power applications. Threaded-through holes are provided to allow easy mounting or addition of a heatsink for high-temperature applications. The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. This module contains an optional new feature, the Tunable Loop, that allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance, leading to savings on cost and PWB area. * Trademark of General Electric Company # UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards March 23, 2016 2016 General Electric Company. All rights reserved. Data Sheet JRCW016A0R Orca Series DC-DC Converter Power Modules Vdc Input 28.0Vdc Output 16Adc Output Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Input Voltage Continuous Transient, operational ms Operating Ambient Temperature Operating Case Temperature See Thermal Considerations section, Figure 17 Storage Temperature I/O Isolation Voltage Current trip point=5mA : Input to Case, Input to Output to Case Device VIN,trans Tstg Unit 1500 Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Operating Input Voltage see Figure 12 for VIN MIN when using trim-up feature Maximum Input Current Device Unit VIN=36V to 75V, IO=IO, max IIN,max Inrush Transient Input Reflected Ripple Current, peak-to-peak 5Hz to 20MHz, 12uH source impedance VIN=0V to 75V, IO= IOmax ; see Figure 7 Input Ripple Rejection 120Hz mAp-p CAUTION This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to being an integrated part of complex power architecture. To preserve maximum flexibility, internal fusing is not included. Always use an input line fuse, to achieve maximum safety and system protection. The safety agencies require a time-delay or fast-acting fuse with a maximum rating of 25 A in the ungrounded input connection see Safety Considerations section . Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information. For reliable operation this temperature should not exceed 100ºC at either TREF 1 or TREF 2 for applications using forced convection airflow or cold plate applications. The output power of the module should not exceed the rated power for the module as listed in the ordering Information table. Although the maximum TREF temperature of the power modules is discussed above, you can limit this temperature to a lower value for extremely high reliability. The power modules operate in a variety of thermal environments however, sufficient cooling should be provided to help ensure reliable operation of the unit. Heat-dissipating components inside the unit are thermally coupled to the case. Heat is removed by conduction, convection, and radiation to the surrounding environment. Proper cooling can be verified by measuring the case temperature. Peak temperature TREF occurs at the position indicated in Figure Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. Figure Case TREF Temperature Measurement Location top view . March 23, 2016 2016 General Electric Company. All rights reserved. Page 10 Data Sheet JRCW016A0R Orca Series DC-DC Converter Power Modules Vdc Input 28.0Vdc Output 16Adc Output Thermal Derating Thermal derating is presented for two different applications 1 Figure 18, the JRCW016A0R module is thermally coupled to a cold plate inside a sealed clamshell chassis, without any internal air circulation and 2 Figure 19, 20 and 21, the JRCW016A0R module is mounted in a traditional open chassis or cards with forced air flow. In application 1, the module is cooled entirely by conduction of heat from the module primarily through the top surface to a cold plate, with some conduction through the module’s pins to the power layers in the system board. For application 2, the module is cooled by heat removal into a forced airflow that passes through the interior of the module and over the top base plate and/or attached heatsink. Output Current, IO A Ambient Temperature, TA oC Figure Derating Output Current vs. local Ambient temperature and Airflow, Heatsink, Vin=48V, airflow from Vi - to Vi + . Output Current, IO A Output Current, IO A Output Current, IO A Cold plate inside surface temperature ºC Figure Output Power Derating for JRCW016A0R in Conduction cooling cold plate applications Ta <70ºC adjacent to module VIN = VIN,NOM Ambient Temperature, TA oC Figure Derating Output Current vs. local Ambient temperature and Airflow, No Heatsink, Vin=48V, airflow from Vi - to Vi + . Ambient Temperature, TA oC Figure Derating Output Current vs. local Ambient temperature and Airflow, Heatsink, Vin=48V, airflow from Vi - to Vi + . Layout Considerations The JRCW016A0R power module series are constructed using a single PWB with integral base plate as such, component clearance between the bottom of the power module and the mounting Host board is limited. Avoid placing copper areas on the outer layer directly underneath the power module. Post Solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to GE Board Mounted Power Modules Soldering and Cleaning Application Note. March 23, 2016 2016 General Electric Company. All rights reserved. Page 11 Data Sheet JRCW016A0R Orca Series DC-DC Converter Power Modules Vdc Input 28.0Vdc Output 16Adc Output Through-Hole Lead-Free Soldering Information The RoHS-compliant through-hole products use the SAC Sn/Ag/Cu Pb-free solder and RoHS-compliant components. They are designed to be processed through single or dual wave soldering machines. The pins have an RoHS-compliant finish that is compatible with both Pb and Pb-free wave soldering processes. A maximum preheat rate of 3C/s is suggested. The wave preheat process should be such that the temperature of the power module board is kept below 210C. For Pb solder, the recommended pot temperature is 260C, while the Pb-free solder pot is 270C max. The JRCW016A0R can not be processed with paste-through-hole Pb or Pb-free reflow process. If additional information is needed, please consult with your GE representative for more details. March 23, 2016 2016 General Electric Company. All rights reserved. Page 12 Data Sheet Ordering Information Please contact your GE Sales Representative for pricing, availability and optional features. Table Device Code Input Voltage 48V 36-75Vdc 48V 36-75Vdc 48V 36-75Vdc 48V 36-75Vdc 48V 36-75Vdc 48V 36-75Vdc Output Voltage Output Current Efficiency Connector Type Through hole Through hole Through hole Through hole Through hole Through hole Product codes JRCW016A0R41Z JRCW016A0R841Z JRCW016A0R41-18Z JRCW016A0R641-18Z JRCW016A0R41-TZ JRCW016A0R41-18TZ Comcodes CC109168943 150037686 CC109168968 CC109169371 CC109168951 CC109168976 Table Device Options Contact Us For more information, call us at USA/Canada +1 877 546 3243, or +1 972 244 9288 Asia-Pacific: Europe, Middle-East and Africa: GE Critical Power reserves the right to make changes to the product s or information contained herein without notice, and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product s or information. March 23, 2016 2016 General Electric Company. All rights reserved. Version

PDF Datasheet Preview

Data Sheet

JRCW016A0R Orca* Series DC-DC Converter Power Modules

Vdc Input 28Vdc Output 16Adc Output
• RF Power Amplifier
• Wireless Networks
• Switching Networks

Options
• Output OCP/OVP auto restart
• Shorter pins
• Unthreaded heatsink holes
• Tunable Loop* for transient response optimization
• Compliant to RoHS II EU Directive 2011/65/EC -Z versions
• Compliant to REACH Directive EC No 1907/2006
• High power density 166 W/in3
• Very high efficiency Typ at Full Load
• Industry standard half-brick pin-out
• Low output ripple and noise
• Industry standard, DOSA compliant half-brick footprint
57.7mm x 60.7mm x 12.7mm x
• Remote Sense
• 2:1 input voltage range
• Single tightly regulated output
• Constant switching frequency
• Constant Current Overcurrent limit
• Latch after short circuit fault shutdown
• Over temperature protection auto restart
• Output voltage adjustment trim, 14.0Vdc to 35.2Vdc
• Wide operating case temperature range -40°C to 100°C
• CE mark meets 2006/95/EC directives§
• ANSI/UL# 60950-1, 2nd Ed. Recognized, CSA† C22.2 No. 609501-07 Certified, and 0805-1 EN60950-1, 2nd Ed. Licensed
• ISO** 9001 and ISO 14001 certified manufacturing facilities
• Compliant to IPC-9592A, Category 2, Class II

The JRCW016A0R Orca series of dc-dc converters are a new generation of isolated, very high efficiency DC/DC power modules providing up to up to 16Adc output current at a nominal output voltage of 28Vdc in an industry standard, DOSA compliant halfbrick size footprint, which makes it an ideal choice for high voltage and high power applications. Threaded-through holes are provided to allow easy mounting or addition of a heatsink for high-temperature applications. The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. This module contains an optional new feature, the Tunable Loop, that allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance, leading to savings on cost and PWB area.
* Trademark of General Electric Company # UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards

March 23, 2016
2016 General Electric Company. All rights reserved.

Data Sheet

JRCW016A0R Orca Series DC-DC Converter Power Modules

Vdc Input 28.0Vdc Output 16Adc Output

Absolute Maximum Ratings

Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.

Parameter Input Voltage Continuous

Transient, operational ms Operating Ambient Temperature Operating Case Temperature See Thermal Considerations section, Figure 17

Storage Temperature I/O Isolation Voltage Current trip point=5mA :

Input to Case, Input to Output to Case

Device

VIN,trans

Tstg

Unit
1500

Electrical Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.

Parameter Operating Input Voltage see Figure 12 for VIN MIN when using trim-up feature Maximum Input Current

Device

Unit

VIN=36V to 75V, IO=IO, max

IIN,max

Inrush Transient

Input Reflected Ripple Current, peak-to-peak
5Hz to 20MHz, 12uH source impedance VIN=0V to 75V, IO= IOmax ;
see Figure 7

Input Ripple Rejection 120Hz
mAp-p

CAUTION This power module is not internally fused. An input line fuse must always be used.

This power module can be used in a wide variety of applications, ranging from simple standalone operation to being an integrated part of complex power architecture. To preserve maximum flexibility, internal fusing is not included. Always use an input line fuse, to achieve maximum safety and system protection. The safety agencies require a time-delay or fast-acting fuse with a maximum rating of 25 A in the ungrounded input connection see Safety Considerations section . Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.
For reliable operation this temperature should not exceed 100ºC at either TREF 1 or TREF 2 for applications using forced convection airflow or cold plate applications. The output power of the module should not exceed the rated power for the module as listed in the ordering Information table. Although the maximum TREF temperature of the power modules is discussed above, you can limit this temperature to a lower value for extremely high reliability.

The power modules operate in a variety of thermal environments however, sufficient cooling should be provided to help ensure reliable operation of the unit. Heat-dissipating components inside the unit are thermally coupled to the case. Heat is removed by conduction, convection, and radiation to the surrounding environment. Proper cooling can be verified by measuring the case temperature. Peak temperature TREF occurs at the position indicated in Figure

Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability.

Figure Case TREF Temperature Measurement Location top view .

March 23, 2016
2016 General Electric Company. All rights reserved.

Page 10

Data Sheet

JRCW016A0R Orca Series DC-DC Converter Power Modules

Vdc Input 28.0Vdc Output 16Adc Output

Thermal Derating

Thermal derating is presented for two different applications 1 Figure 18, the JRCW016A0R module is thermally coupled to a cold plate inside a sealed clamshell chassis, without any internal air circulation and 2 Figure 19, 20 and 21, the JRCW016A0R module is mounted in a traditional open chassis or cards with forced air flow. In application 1, the module is cooled entirely by conduction of heat from the module primarily through the top surface to a cold plate, with some conduction through the module’s pins to the power layers in the system board. For application 2, the module is cooled by heat removal into a forced airflow that passes through the interior of the module and over the top base plate and/or attached heatsink.

Output Current, IO A

Ambient Temperature, TA oC

Figure Derating Output Current vs. local Ambient temperature and Airflow, Heatsink, Vin=48V, airflow from Vi - to Vi + .

Output Current, IO A

Output Current, IO A

Output Current, IO A

Cold plate inside surface temperature ºC Figure Output Power Derating for JRCW016A0R in Conduction cooling cold plate applications Ta <70ºC adjacent to module VIN = VIN,NOM

Ambient Temperature, TA oC Figure Derating Output Current vs. local Ambient temperature and Airflow, No Heatsink, Vin=48V, airflow from Vi - to Vi + .

Ambient Temperature, TA oC

Figure Derating Output Current vs. local Ambient temperature and Airflow, Heatsink, Vin=48V, airflow from Vi - to Vi + .

Layout Considerations

The JRCW016A0R power module series are constructed using a single PWB with integral base plate as such, component clearance between the bottom of the power module and the mounting Host board is limited. Avoid placing copper areas on the outer layer directly underneath the power module.

Post Solder Cleaning and Drying Considerations

Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to GE Board Mounted Power Modules Soldering and Cleaning Application Note.

March 23, 2016
2016 General Electric Company. All rights reserved.

Page 11

Data Sheet

JRCW016A0R Orca Series DC-DC Converter Power Modules

Vdc Input 28.0Vdc Output 16Adc Output

Through-Hole Lead-Free Soldering Information

The RoHS-compliant through-hole products use the SAC Sn/Ag/Cu Pb-free solder and RoHS-compliant components. They are designed to be processed through single or dual wave soldering machines. The pins have an RoHS-compliant finish that is compatible with both Pb and Pb-free wave soldering processes. A maximum preheat rate of 3C/s is
suggested. The wave preheat process should be such that the temperature of the power module board is kept below
210C. For Pb solder, the recommended pot temperature is
260C, while the Pb-free solder pot is 270C max. The JRCW016A0R can not be processed with paste-through-hole Pb or Pb-free reflow process. If additional information is needed, please consult with your GE representative for more details.

March 23, 2016
2016 General Electric Company. All rights reserved.

Page 12

Data Sheet
Ordering Information

Please contact your GE Sales Representative for pricing, availability and optional features.

Table Device Code

Input Voltage
48V 36-75Vdc 48V 36-75Vdc 48V 36-75Vdc 48V 36-75Vdc 48V 36-75Vdc 48V 36-75Vdc

Output Voltage

Output Current

Efficiency

Connector Type

Through hole Through hole Through hole Through hole Through hole Through hole

Product codes

JRCW016A0R41Z JRCW016A0R841Z JRCW016A0R41-18Z JRCW016A0R641-18Z JRCW016A0R41-TZ JRCW016A0R41-18TZ

Comcodes

CC109168943 150037686

CC109168968 CC109169371 CC109168951 CC109168976

Table Device Options

Contact Us

For more information, call us at

USA/Canada +1 877 546 3243, or +1 972 244 9288

Asia-Pacific:

Europe, Middle-East and Africa:

GE Critical Power reserves the right to make changes to the product s or information contained herein without notice, and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product s or information.

March 23, 2016
2016 General Electric Company. All rights reserved.

Version

Notice: we do not provide any warranties that information, datasheets, application notes, circuit diagrams, or software stored on this website are up-to-date or error free. The archived JRCW016A0R64-18Z Datasheet file may be downloaded here without warranties.

Datasheet ID: JRCW016A0R64-18Z 645686